Thermodynamic and technical criteria for the optimal selection of the working fluid in a mini-ORC

Waste energy recovery (WER) is a suitable solution to improve the fuel utilization of Internal Combustion Engines (ICEs) by producing an eco-friendly electrical power from an energy source currently wasted. Organic Rankine Cycle (ORC) technology has been developed in the past few years to generate electric power from medium temperature (500 K – 800 K) ICE wasted thermal sources. Working fluid selection represents the first step in the design of an ORC. At the state of the art, authors where not able to select a single optimal organic fluid. This is mainly because of the different thermodynamic conditions of the heat sources which offer wasted thermal energy. This paper proposes a procedure for the ORC system preliminary working fluid selection, which takes into consideration thermodynamics and design parameters of the system components. The study is applied to WER systems specifically designed as bottoming cycles to ICE for transport applications. However, the method is quite general and makes the model easily adaptable to different heat sources. A steady state thermodynamic model of the system is developed via the software MATLAB. A wide variety of organic fluids (OF), such as R245fa, Solkatherm (SES36) and hexane have been investigated to identify the candidate which offers the best recovery opportunity. Regeneration is also included in this work. Results show that recover thermal energy in the regenerator is an essential method to improve power recovery when applying ORC to WER systems. The effect of superheating on the system power output has been investigated as well. It is capable to increase the cycle power output only when coupled with regeneration. The paper shows that the addition of a bottoming ORC to the ICE is convenient both in terms of recovered electric power (up to 14% of the engine nameplate power) and heat source utilization rate (up to 11 % heat source conversion into electricity). In addition, it is shown that water offers lower performance with respect to organic fluids when considering single stage radial expanders

Thermoeconomic assessment of a spectral-splitting hybrid PVT system in dairy farms for combined heat and power

We investigate the thermoeconomic potential of a solar-combined heat and power (S-CHP) system based on concentrating, spectral-splitting hybrid photovoltaic-thermal (PVT) collectors for the provision of electricity, steam and hot water for processing milk products in dairy applications. Transient simulations are conducted by using a system model with real-time demand and weather data as inputs, taking account of the spectrum-selective features of the PV cells as well as key heat transfer mechanisms that determine the electrical and thermal performance of the PVT collector. Economic performance is also assessed by considering the investment and savings enabled by the reduced electrical and fuel consumption. The results show that incorporating spectral beam-splitting technology into hybrid PVT collectors can be effective in maintaining the PV cells at low temperatures, while at the same time supplying thermal outputs (fluid streams) at temperatures significantly higher than then cell temperatures for steam generation and/or hot water provision. Based on a 15, 000-m2 installed area, it is found that 80% of the thermal demand for steam generation and 60% of the hot water demand can be satisfied by the PVT S-CHP system, along with a net electrical output amounting to 60% of the demand. Economic and environmental assessments show that the system has an excellent decarbonisation potential (1, 500 tCO2/year) and is economically viable if the investment cost of the spectrum splitter is lower than 0.85 of the cost of the parabolic concentrator (i.e., <2, 150 €/m2 spectrum splitter) in this application

On the performance of concentrating fluid-based spectral-splitting hybrid PV-thermal (PV-T) solar collectors

Concentrating fluid-based spectral-splitting hybrid PV-thermal (SSPVT) collectors are capable of high electrical and thermal efficiencies, as well as high-temperature thermal outputs. However, the optimal optical filter and the maximum potential of such collectors remain unclear. In this study, we develop a comprehensive two-dimensional model of a fluid-based SSPVT collector. The temperature distributions reveal that these designs are effective in thermally decoupling the PV module from the high-temperature filter flow-channel, improving the electrical performance of the module. For a Si solar cell-based SSPVT collector with optical filter #Si400-1100, the filter channel is able to produce high-temperature thermal energy (400 °C) with an efficiency of 19.5%, low-temperature thermal energy (70 °C) with an efficiency of 49.5%, and electricity with an efficiency 17.5%. Of note is that the relative fraction of high-temperature thermal energy, low-temperature thermal energy and electricity generated by such a SSPVT collector can be adjusted by shifting the upper- and lower-bound cut-off wavelengths of the optical filter, which are found to strongly affect the spectral and energy distributions through the collector. The optimal upper-bound cut-off always equals the bandgap wavelength of the solar cell material (e.g., 1100 nm for Si, and 850 nm for CdTe), while the optimal lower-bound cut-off follows more complex selection criteria. The SSPVT collector with the optimal filter has a significantly higher total effective efficiency than an equivalent conventional solar-thermal collector when the relative value of the high-temperature heat to that of electricity is lower than 0.5. Detailed guidance for selecting optimal filters and their role in controlling SSPVT collector performance under different conditions is provided

Experimental Study of a Small Scale Organic Rankine Cycle Waste Heat Recovery System for a Heavy Duty Diesel Engine with Focus on the Radial Inflow Turbine Expander Performance

© 2018 The Authors. The purpose of this work is to experimentally evaluate the effect on fuel efficiency of a small scale organic Rankine cycle (ORC) as a waste heat recovery system (WHRS) in a heavy duty diesel engine that operates at steady state conditions. The WHRS consists of two operating loops, namely a thermal oil loop that extracts heat from the engine exhaust gases, and the working fluid loop which is the ORC system. The expansion machine of the ORC system is a radial inflow turbine with a novel back-swept blading that was designed from scratch and manufactured specifically for this WHR application. The engine test conditions include a partial engine load and speed operating point where various operating conditions of the ORC unit were tested and the maximum thermal efficiency of the ORC was defined close to 4.3%. Simultaneously, the maximum generated power was 6.3 kW at 20,000 rpm and pressure ratio of 5.9. The isentropic efficiency reached its peak of 35.2% at 20,000 rpm and 27% at 15,000 rpm. The experimental results were compared with the CFD results using the same off-design conditions, and the results were in good agreement with a maximum deviation of 1.15% in the total efficiency. Last but not least, the engine-WHRS energy balance is also discussed and presented.Innovate UK project (ref. TS/M012220/1)

Large eddy simulation of particle aggregation in turbulent jets

Aggregation is an inter-particle process that involves a multitude of different physical and chemical mechanisms. Aggregation processes often occur within turbulent flows; for example in spray drying, soot formation, or nanoparticle formation. When the concentration of particles is very large, a direct simulation of individual particles is not possible and alternative approaches are needed. The present work follows the stochastic aggregation modelling based on a Lagrangian framework by Pesmazoglou, Kempf, and Navarro-Martinez (2016) and implements it in the Large Eddy Simulation context. The new coupled model is used to investigate particle aggregation in turbulent jets. Two cases are considered: an existent Direct Numerical Simulation of nanoparticle agglomeration in a planar jet and an experimental configuration of nanoparticles in a round jet. The results show a good agreement in both cases, demonstrating the advantages of the Lagrangian framework to model agglomeration and it capacity to describe the full particle size distribution

Spectral-splitting hybrid PV-thermal (PVT) systems for combined heat and power provision to dairy farms

Dairy farming is one of the most energy- and emission-intensive industrial sectors, and offers noteworthy opportunities for displacing conventional fossil-fuel consumption both in terms of cost saving and decarbonisation. In this paper, a solar-combined heat and power (S–CHP) system is proposed for dairy-farm applications based on spectral-splitting parabolic-trough hybrid photovoltaic-thermal (PVT) collectors, which is capable of providing simultaneous electricity, steam and hot water for processing milk products. A transient numerical model is developed and validated against experimental data to predict the dynamic thermal and electrical characteristics and to assess the thermoeconomic performance of the S–CHP system. A dairy farm in Bari (Italy), with annual thermal and electrical demands of 6000 MWh and 3500 MWh respectively, is considered as a case study for assessing the energetic and economic potential of the proposed S–CHP system. Hourly simulations are performed over a year using real-time local weather and measured demand-data inputs. The results show that the optical characteristic of the spectrum splitter has a significant influence on the system’s thermoeconomic performance. This is therefore optimised to reflect the solar region between 550 nm and 1000 nm to PV cells for electricity generation and (low-temperature) hot-water production, while directing the rest to solar receivers for (higher-temperature) steam generation. Based on a 10000-m2 installed area, it is found that 52% of the demand for steam generation and 40% of the hot water demand can be satisfied by the PVT S–CHP system, along with a net electrical output amounting to 14% of the farm’s demand. Economic analyses show that the proposed system is economically viable if the investment cost of the spectrum splitter is lower than 75% of the cost of the parabolic trough concentrator (i.e., <1950 €/m2 spectrum splitter) in this application. The influence of utility prices on the system’s economics is also analysed and it is found to be significant. An environmental assessment shows that the system has excellent decarbonisation potential (890 tCO2/year) relative to conventional solutions. Further research efforts should be directed towards the spectrum splitter, and in particular on achieving reductions to the cost of this component, as this leads directly to an increased financial competitiveness of the proposed system

Thermoeconomic assessment of a spectral-splitting hybrid PVT system in dairy farms for combined heat and power

We investigate the thermoeconomic potential of a solar-combined heat and power (S-CHP) system based on concentrating, spectral-splitting hybrid photovoltaic-thermal (PVT) collectors for the provision of electricity, steam and hot water for processing milk products in dairy applications. Transient simulations are conducted by using a system model with real-time demand and weather data as inputs, taking account of the spectrum-selective features of the PV cells as well as key heat transfer mechanisms that determine the electrical and thermal performance of the PVT collector. Economic performance is also assessed by considering the investment and savings enabled by the reduced electrical and fuel consumption. The results show that incorporating spectral beam-splitting technology into hybrid PVT collectors can be effective in maintaining the PV cells at low temperatures, while at the same time supplying thermal outputs (fluid streams) at temperatures significantly higher than then cell temperatures for steam generation and/or hot water provision. Based on a 15,000-m2 installed area, it is found that 80% of the thermal demand for steam generation and 60% of the hot water demand can be satisfied by the PVT S-CHP system, along with a net electrical output amounting to 60% of the demand. Economic and environmental assessments show that the system has an excellent decarbonisation potential (1,500 tCO2/year) and is economically viable if the investment cost of the spectrum splitter is lower than 0.85 of the cost of the parabolic concentrator (i.e., &lt;2,150 €/m2 spectrum splitter) in this application