Surface-initiated Polymerization as a Novel Strategy towards Preparation of Organic Semiconducting Polymer Thin Films

Organic semiconducting polymer thin films are core materials for organic electronics that are conventionally prepared by solution processing techniques. Despite having the advantage of easy and fast thin film manufacturing, solution techniques have intrinsic drawbacks, such as disordered and poor molecular organization in the film (often resulting in poor device performance), as well as insufficient stabilities of the films and resulting devices. To improve this situation, we designed a novel “bottom-up” fabrication of surface-immobilized organic semiconducting thin films through in situ polymerization. This new strategy will allow high degree of control over molecular organization which therefore results in improved free charge carrier transport efficiency. An additional benefit of this strategy will be the enhanced stability of thin films due to covalent attachment of the resulting conducting polymers to the surface. Initially, we developed an approach towards deposition of surface-bound semiconducting polymer thin films via in situ electropolymerization. When the resulting thin films were used as hole transporting materials in photovoltaic devices, they demonstrated enhanced photocurrent generation quantum efficiencies and remarkable stabilities as compared to conventional spin- casted thin films. Based on the promising results from this initial attempts, a chemical surface-initiated in situ polymerization based on Ni catalyst transfer living Kumada polycondensation was developed using highly efficient Ni(II) external catalytic initiator. Thin polythiophene films with improved surface morphologies were successfully grafted on substrates after systematic optimization of the experimental conditions. As an important extension of this strategy, we also prepared nanopatterned surface-immobilized polythiophene thin films as a hole transporting counterpart of the ideal heterostructures for bulk-heterojunction type organic photovoltaic devices. In a parallel study, surface-immobilized semiconducting polymer thin films were prepared by stepwise surface-initiated in situ polymerization using highly efficient Cu-catalyzed alkyne-azide cycloaddition (click) reaction. In this project, we found that stepwise preparation of semiconducting polymer thin films not only promises complete control over surface morphology, thickness, and molecular composition of the resulting polymer films but also allows building complex copolymer thin films with desired photophysical properties. Taken together, those three methods represent a powerful “bottom-up” alternative to the traditional methods of preparation of semiconducting polymer thin films

Semiconducting polymer thin films by surface-confined stepwise click polymerization

Surface-confined stepwise click polymerization was used to prepare surface-attached thin films of semiconducting polymers. These highly uniform films showed extended UV/vis absorption characteristics and a remarkable degree of molecular organization with a unidirectional alignment of the polymer chains normal to the surface. © 2011 The Royal Society of Chemistry

Self-assembled monolayer initiated electropolymerization: A route to thin-film materials with enhanced photovoltaic performance

Continuing progress in the field of organic polymer photovoltaic (PV) devices requires the development of new materials with better charge-transport efficiency. To improve this parameter, we have investigated surface-attached bilayer polymer PV thin films prepared starting from a covalently attached monolayer of an electroactive initiator using sequential electropolymerization of dithiophene and its derivatives. These systems were found to show significantly increased photocurrent generation quantum yields as compared to systems made through conventional approaches. In addition, the described PV thin films possess remarkable mechanical, air, and photostability. These properties likely arise from the more uniform and better ordered bulk layer morphologies as well as tighter covalently bonded contacts at the interfacial junctions, contributing to improved charge transport. While more studies on the fundamental reasons behind the discovered phenomenon are currently underway, this information can be readily applied to build more efficient organic polymer photovoltaics. © 2008 American Chemical Society

Long-Chain 3,4-Ethylenedioxythiophene/Thiophene Oligomers and Semiconducting Thin Films Prepared by Their Electropolymerization

A series of soluble H-terminated conjugated oligomers incorporating 3,4-ethylenedioxythiophene (EDOT) combined with a small number of thiophene units and ranging in length from four to eight EDOT/thiophene groups was prepared with the ultimate goal to investigate if facile formation of a reactive trication radical species would enable electrochemical polymerization of such long-chain oligomers. Spectroscopic and electrochemical studies of the oligomers revealed some general dependencies of their electronic properties on the total number and position of EDOT groups. It was the number of consecutive EDOT units rather than total number of these units which was found to have the most profound effect on electronic energy gap and conjugation length. This influence originates from the especially strong planarization induced in the conjugated backbone by the incorporation of EDOT units. In contrast, incorporation of thiophene units was found to result in loss of the conformational stabilization. This phenomenon was analyzed using the natural bond orbital computational approach, which revealed the predominantly hyperconjugative nature of the EDOT-induced conformational stabilization. Whereas shorter oligomers, in agreement with the general consensus, were found to be inert toward electrochemical polymerization due to low reactivity of electrochemically generated cation radical and dication species, the longest oligomer showed an unprecedentedly efficient electropolymerization to yield a stable thin film of an electroactive polymer. The efficient electropolymerization of the long-chain oligomer was found to be in agreement with the formation of a reactive trication radical species. The electronic and spectral properties of the resulting semiconducting polymer film were studied by various electrochemical and spectroelectrochemical methods, as well as conductive probe AFM technique, and revealed a number of unusual features (such as electrical rectifying switching behavior) consistent with the possibility of increased molecular order in this material

Long-Chain 3,4-Ethylenedioxythiophene/Thiophene Oligomers and Semiconducting Thin Films Prepared by Their Electropolymerization

A series of soluble H-terminated conjugated oligomers incorporating 3,4-ethylenedioxythiophene (EDOT) combined with a small number of thiophene units and ranging in length from four to eight EDOT/thiophene groups was prepared with the ultimate goal to investigate if facile formation of a reactive trication radical species would enable electrochemical polymerization of such long-chain oligomers. Spectroscopic and electrochemical studies of the oligomers revealed some general dependencies of their electronic properties on the total number and position of EDOT groups. It was the number of consecutive EDOT units rather than total number of these units which was found to have the most profound effect on electronic energy gap and conjugation length. This influence originates from the especially strong planarization induced in the conjugated backbone by the incorporation of EDOT units. In contrast, incorporation of thiophene units was found to result in loss of the conformational stabilization. This phenomenon was analyzed using the natural bond orbital computational approach, which revealed the predominantly hyperconjugative nature of the EDOT-induced conformational stabilization. Whereas shorter oligomers, in agreement with the general consensus, were found to be inert toward electrochemical polymerization due to low reactivity of electrochemically generated cation radical and dication species, the longest oligomer showed an unprecedentedly efficient electropolymerization to yield a stable thin film of an electroactive polymer. The efficient electropolymerization of the long-chain oligomer was found to be in agreement with the formation of a reactive trication radical species. The electronic and spectral properties of the resulting semiconducting polymer film were studied by various electrochemical and spectroelectrochemical methods, as well as conductive probe AFM technique, and revealed a number of unusual features (such as electrical rectifying switching behavior) consistent with the possibility of increased molecular order in this material

Polythiophene thin films by surface-initiated polymerization: Mechanistic and structural studies

© 2016 American Chemical Society. The ability to control nanoscale morphology and molecular organization in organic semiconducting polymer thin films is an important prerequisite for enhancing the efficiency of organic thin-film devices including organic light-emitting and photovoltaic devices. The current top-down paradigm for making such devices is based on utilizing solution-based processing (e.g., spin-casting) of soluble semiconducting polymers. This approach typically provides only modest control over nanoscale molecular organization and polymer chain alignment. A promising alternative to using solutions of presynthesized semiconducting polymers pursues instead a bottom-up approach to prepare surface-grafted semiconducting polymer thin films by surface-initiated polymerization of small-molecule monomers. Herein, we describe the development of an efficient method to prepare polythiophene thin films utilizing surface-initiated Kumada catalyst transfer polymerization. In this study, we provided evidence that the surface-initiated polymerization occurs by the highly robust controlled (quasi- living ) chain-growth mechanism. Further optimization of this method enabled reliable preparation of polythiophene thin films with thickness up to 100 nm. Extensive structural studies of the resulting thin films using X-ray and neutron scattering methods as well as ultraviolet photoemission spectroscopy revealed detailed information on molecular organization and the bulk morphology of the films, and enabled further optimization of the polymerization protocol. One of the remarkable findings was that surface-initiated polymerization delivers polymer thin films showing complex molecular organization, where polythiophene chains assemble into lateral crystalline domains of about 3.2 nm size, with individual polymer chains folded to form in-plane aligned and densely packed oligomeric segments (7-8 thiophene units per each segment) within each domain. Achieving such a complex mesoscale organization is virtually impossible with traditional methods relying on solution processing of presynthesized polymers. Another significant advantage of surface-confined polymer thin films is their remarkable stability toward organic solvents and other processing conditions. In addition to controlled bulk morphology, uniform molecular organization, and stability, a unique feature of the surface-initiated polymerization is that it can be used for the preparation of large-area uniformly nanopatterned polymer thin films. This was demonstrated using a combination of particle lithography and surface-initiated polymerization. In general, surface-initiated polymerization is not limited to polythiophene but can be also expanded toward other classes of semiconducting polymers and copolymers

Long-Chain 3,4-Ethylenedioxythiophene/Thiophene Oligomers and Semiconducting Thin Films Prepared by Their Electropolymerization

A series of soluble H-terminated conjugated oligomers incorporating 3,4-ethylenedioxythiophene (EDOT) combined with a small number of thiophene units and ranging in length from four to eight EDOT/thiophene groups was prepared with the ultimate goal to investigate if facile formation of a reactive trication radical species would enable electrochemical polymerization of such long-chain oligomers. Spectroscopic and electrochemical studies of the oligomers revealed some general dependencies of their electronic properties on the total number and position of EDOT groups. It was the number of consecutive EDOT units rather than total number of these units which was found to have the most profound effect on electronic energy gap and conjugation length. This influence originates from the especially strong planarization induced in the conjugated backbone by the incorporation of EDOT units. In contrast, incorporation of thiophene units was found to result in loss of the conformational stabilization. This phenomenon was analyzed using the natural bond orbital computational approach, which revealed the predominantly hyperconjugative nature of the EDOT-induced conformational stabilization. Whereas shorter oligomers, in agreement with the general consensus, were found to be inert toward electrochemical polymerization due to low reactivity of electrochemically generated cation radical and dication species, the longest oligomer showed an unprecedentedly efficient electropolymerization to yield a stable thin film of an electroactive polymer. The efficient electropolymerization of the long-chain oligomer was found to be in agreement with the formation of a reactive trication radical species. The electronic and spectral properties of the resulting semiconducting polymer film were studied by various electrochemical and spectroelectrochemical methods, as well as conductive probe AFM technique, and revealed a number of unusual features (such as electrical rectifying switching behavior) consistent with the possibility of increased molecular order in this material. © 2012 American Chemical Society