Thermo-mechanical analysis of additively manufactured hybrid extrusion dies with conformal cooling channels

Profile overheating and surface defects during hot aluminum extrusion can occur when seeking higher productivity rates at increased ram speed velocities. The incorporation of cooling channels in the die-design allows overcoming this process limitation by keeping the profile temperature below the melting point of the alloy used [1]. Selective laser melting (SLM) of conformal cooling channels provides, in contrast to conventional manufacturing techniques, the opportunity to place the cooling circuit inside the mandrel of a porthole-die in a well-defined position to the critical bearing region [2]. In the framework of this study, a preliminary numerical investigation on the extrusion process under the assumption of liquid nitrogen cooling is analysed. The results show, that by combining conformal cooling channels with liquid nitrogen as a cooling media high cooling rates, which are well beyond the state of the art of conventional dies, can be achieved. In a hybrid extrusion die set-up, a part of the mandrel, that is additively manufactured, is either joined [3] or directly selective leaser melted onto the conventionally manufactured parts [4]. For a proper implementation in the extrusion process, material testing of the welded joint are needed. Thus, in the current study, tensile tests performed at room temperature for hybrid specimens, partially consisting of conventionally processed tool steel 1.2343 and partially additively manufactured 1.2709, will be presented. Moreover, four different heat treatment sequences of the hybrid specimens will be discussed. In addition, for each configuration, micro-structural images are taken to investigate failure at the bonding region. Finally, an optimal manufacturing sequence for a hybrid die with the described material combination is proposed

Topological vortices in generalized Born-Infeld-Higgs electrodynamics

A consistent BPS formalism to study the existence of topological axially symmetric vortices in generalized versions of the Born-Infeld-Higgs electrodynamics is implemented. Such a generalization modifies the field dynamics via introduction of three non-negative functions depending only in the Higgs field, namely, $G(|\phi|)$, $w(|\phi|)$ and $V(|\phi|)$. A set of first-order differential equations is attained when these functions satisfy a constraint related to the Ampere law. Such a constraint allows to minimize the system energy in such way that it becomes proportional to the magnetic flux. Our results provides an enhancement of topological vortex solutions in Born-Infeld-Higgs electrodynamics. Finally, we analyze a set of models such that a generalized version of Maxwell-Higgs electrodynamics is recovered in a certain limit of the theory.Comment: 8 pages, 8 figures, to appear in EPJ

Analytical BPS Maxwell-Higgs vortices

We have established a prescription for the calculation of analytical vortex solutions in the context of generalized Maxwell-Higgs models whose overall dynamics is controlled by two positive functions of the scalar field. We have also determined a natural constraint between these functions and the Higgs potential allowing the existence of axially symmetric Bogomol'nyi-Prasad-Sommerfield (BPS) solutions possessing finite energy. Furthermore, when the generalizing functions are chosen suitably, the nonstandard BPS equations can be solved exactly. We have studied some examples, comparing them with the usual Abrikosov-Nielsen-Olesen (ANO) solution. The overall conclusion is that the analytical self-dual vortices are well-behaved in all relevant sectors, strongly supporting the generalized models they belong themselves. In particular, our results mimic well-known properties of the usual (numerical) configurations, as localized energy density, while contributing to the understanding of topological solitons and their description by means of analytical methods.Comment: 8 pages, 4 figure

Infrared Observations of the Helix Planetary Nebula

We have mapped the Helix (NGC 7293) planetary nebula (PN) with the IRAC instrument on the Spitzer Space Telescope. The Helix is one of the closest bright PNs and therefore provides an opportunity to resolve the small-scale structure in the nebula. The emission from this PN in the 5.8 and 8 μm IRAC bands is dominated by the pure rotational lines of molecular hydrogen, with a smaller contribution from forbidden line emission such as [Ar III] in the ionized region. The IRAC images resolve the "cometary knots," which have been previously studied in this PN. The "tails" of the knots and the radial rays extending into the outer regions of the PN are seen in emission in the IRAC bands. IRS spectra on the main ring and the emission in the IRAC bands are consistent with shock-excited H_2 models, with a small (~10%) component from photodissociation regions. In the northeast arc, the H_2 emission is located in a shell outside the Hα emission

Expanded Very Large Array Observations of the Nebula Around G79.29+0.46

We have observed the radio nebula surrounding the Galactic luminous blue variable candidate G79.29+0.46 with the Expanded Very Large Array (EVLA) at 6 cm. These new radio observations allow a morphological comparison between the radio emission, which traces the ionized gas component, and the mid-IR emission, a tracer of the dust component. The InfraRed Array Camera (8 μm) and the Multiband Imaging Photometer for Spitzer (24 μm and 70 μm) images have been reprocessed and compared with the EVLA map. We confirm the presence of a second shell at 24 μm and also provide evidence for its detection at 70 μm. The differences between the spatial morphology of the radio and mid-IR maps indicate the existence of two dust populations, the cooler one emitting mostly at longer wavelengths. Analysis of the two dusty, nested shells have provided us with an estimate of the characteristic timescales for shell ejection, providing important constraints for stellar evolutionary models. Finer details of the ionized gas distribution can be appreciated thanks to the improved quality of the new 6 cm image, most notably the highly structured texture of the nebula. Evidence of interaction between the nebula and the surrounding interstellar medium can be seen in the radio map, including brighter features that delineate regions where the shell structure is locally modified. In particular, the brighter filaments in the southwest region appear to frame the shocked southwestern clump reported from CO observations

Long beating wavelength in the Schwarz-Hora effect

Thirty years ago, H.Schwarz has attempted to modulate an electron beam with optical frequency. When a 50-keV electron beam crossed a thin crystalline dielectric film illuminated with laser light, electrons produced the electron-diffraction pattern not only at a fluorescent target but also at a nonfluorescent target. In the latter case the pattern was of the same color as the laser light (the Schwarz-Hora effect). This effect was discussed extensively in the early 1970s. However, since 1972 no reports on the results of further attempts to repeat those experiments in other groups have appeared, while the failures of the initial such attempts have been explained by Schwarz. The analysis of the literature shows there are several unresolved up to now contradictions between the theory and the Schwarz experiments. In this work we consider the interpretation of the long-wavelength spatial beating of the Schwarz-Hora radiation. A more accurate expression for the spatial period has been obtained, taking into account the mode structure of the laser field within the dielectric film. It is shown that the discrepancy of more than 10% between the experimental and theoretical results for the spatial period cannot be reduced by using the existing quantum models that consider a collimated electron beam.Comment: 3 pages, RevTe