Signature analysis of acoustic emission from graphite/epoxy composites

Acoustic emissions were monitored for crack extension across and parallel to the fibers in a single ply and multiply laminates of graphite epoxy composites. Spectrum analysis was performed on the transient signal to ascertain if the fracture mode can be characterized by a particular spectral pattern. The specimens were loaded to failure quasistatically in a tensile machine. Visual observations were made via either an optical microscope or a television camera. The results indicate that several types of characteristics in the time and frequency domain correspond to different types of failure

Analytical ultrasonics for evaluation of composite materials response. Part 2: Generation and detection

To evaluate the response of composite materials, it is imperative that the input excitation as well as the observed output be well characterized. This characterization ideally should be in terms of displacements as a function of time with high spatial resolution. Additionally, the ability to prescribe these features for the excitation is highly desirable. Various methods for generating and detecting ultrasound in advanced composite materials are examined. Characterization and tailoring of input excitation is considered for contact and noncontact, mechanical, and electromechanical devices. Type of response as well as temporal and spatial resolution of detection methods are discussed as well. Results of investigations at Virginia Tech in application of these techniques to characterizing the response of advanced composites are presented

Analytical ultrasonics for evaluation of composite materials response. Part 1: Physical interpretation

The phenomena associated with the propagation of elastic waves in anisotropic materials are discussed. Wave modes propagating in general directions relative to the material coordinate system are not purely longitudinal nor transverse. Hence the generation of ultrasonic waves by common piezoelectric transducers will generate multiple modes to some extent. The received signals will likely be a combination of different modes. When using two transducers to send and receive ultrasonic waves, deviation of the energy flux vector may reduce the apparent value of the received signal unless the proper orientation of the two transducers with respect to one another is taken into account. And application of reflection from plane boundaries for the purposes of making certain measurements may lead to misinterpretation of results unless one is aware of the differences in multiple mode generation and critical angle phenomena between isotropic and anisotropic materials. When studies or characterizations of composite materials by ultrasonics are to be performed, these phenomena must be taken into consideration so that proper and correct application and interpretation of the measurements can be made. Finally, attention must be drawn again to the fact that composite materials are heterogeneous by definition. The results discussed here have been determined for homogeneous materials only. While the assumption of homogeneity appears to be valid for certain wavelength ranges in composites, future work must continue to study the phenomena of wave propagation in anisotropic, nonhomogeneous materials

Signature analysis of acoustic emissions from composites

Acoustic emission data were obtained from a series of tensile tests on specially designed graphite-epoxy unidirectional laminates. The design was such that the specimens would preferentially fail first by fiber breakage and later by matrix splitting. The AE signals for each of these events was analyzed and some typical results are reported. Patterns characteristic of each failure mechanism were noted for both the time signatures and the corresponding frequency spectra

Ultrasonic stress wave characterization of composite materials

The work reported covers three simultaneous projects. The first project was concerned with: (1) establishing the sensitivity of the acousto-ultrasonic method for evaluating subtle forms of damage development in cyclically loaded composite materials, (2) establishing the ability of the acousto-ultrasonic method for detecting initial material imperfections that lead to localized damage growth and final specimen failure, and (3) characteristics of the NBS/Proctor sensor/receiver for acousto-ultrasonic evaluation of laminated composite materials. The second project was concerned with examining the nature of the wave propagation that occurs during acoustic-ultrasonic evaluation of composite laminates and demonstrating the role of Lamb or plate wave modes and their utilization for characterizing composite laminates. The third project was concerned with the replacement of contact-type receiving piezotransducers with noncontacting laser-optical sensors for acousto-ultrasonic signal acquisition

The compressive failure of graphite/epoxy plates with circular holes

The behavior of fiber reinforced composite plates containing a circular cutout was characterized in terms of geometry (thickness, width, hole diameter), and material properties (bending/extensional stiffness). Results were incorporated in a data base for use by designers in determining the ultimate strength of such a structure. Two thicknesses, 24 plies and 48 plies were chosen to differentiate between buckling and strength failures due to the presence of a cutout. Consistent post-buckling strength was exhibited by both laminate configurations

A study of the stress wave factor technique for nondestructive evaluation of composite materials

The acousto-ultrasonic method of nondestructive evaluation is an extremely sensitive means of assessing material response. Efforts continue to complete the understanding of this method. In order to achieve the full sensitivity of the technique, extreme care must be taken in its performance. This report provides an update of the efforts to advance the understanding of this method and to increase its application to the nondestructive evaluation of composite materials. Included are descriptions of a novel optical system that is capable of measuring in-plane and out-of-plane displacements, an IBM PC-based data acquisition system, an extensive data analysis software package, the azimuthal variation of acousto-ultrasonic behavior in graphite/epoxy laminates, and preliminary examination of processing variation in graphite-aluminum tubes

Ultrasonic Inspection of Graphite-Epoxy Solid Rocket Motor Canisters

Thick filament-wound composite materials are particularly attractive for use in solid rocket motor structures. However, these materials are difficult to inspect because of the scattering losses associated with multiple fiber layers. Damage caused by either low or high velocity impact which results in matrix cracking, delaminations and broken fibers cannot be tolerated because of the possibility of catastrophic system failure. American Research Corporation of Virginia has performed a 2-year Phase II Small Business Innovation Research contract to develop an ultrasonic inspection system for graphite/epoxy rocket motor canisters [1]. This paper details the experimental apparatus and testing of rocket motor canisters, presents testing results and discusses observations and detection thresholds

A study of the stress wave factor technique for evaluation of composite materials

The acousto-ultrasonic approach for nondestructive evaluation provides a measurement procedure for quantifying the integrated effect of globally distributed damage characteristic of fiber reinforced composite materials. The evaluation procedure provides a stress wave factor that correlates closely with several material performance parameters. The procedure was investigated for a variety of materials including advanced composites, hybrid structure bonds, adhesive bonds, wood products, and wire rope. The research program focused primarily on development of fundamental understanding and applications advancements of acousto-ultrasonics for materials characterization. This involves characterization of materials for which detection, location, and identification of imperfections cannot at present be analyzed satisfactorily with mechanical performance prediction models. In addition to presenting definitive studies on application potentials, the understanding of the acousto-ultrasonic method as applied to advanced composites is reviewed

Vibrothermography and Ultrasonic Pulse-Echo Methods Applied to the Detection of Damage in Composite Lamintates

It has recently been shown in our laboratories that quasi-isotropic, graphite-epoxy, composite laminates develop a typical damage state that eventually leads to final failure. This damage state cannot be represented by a single through crack that propagates in a self-similar manner in the fashion ordained by fracture mechanics. To the contrary, the damage state is a complex one which begins by transverse cracking in the weakest lamina, continues by an increase in transverse crack density until a stable equilibrium spacing is achieved, proceeds by growth into the adjacent laminae.and ends by final, catastrophic failure. In certain stacking sequences, the damage state is further complicated by delamination. Several NDE methods are being developed in our laboratories specifically to identify and quantitatively describe this damage state. The vibrothermography technique uses low amplitude vibrations as a steady state energy source in the composite laminate. The mechanical energy is preferentially absorbed in the region of damage and converted to heat, which can then be detected by thermography. This technique is especially applicable to detecting delamination. An ultrasonic pulse-echo method utilizing a straightforward diffraction analysis is. being developed to detect the transverse cracks which, as they approach and attain an equilibrium spacing, present the appearance of a changing diffraction grating to the ultrasonic beam