Thermomechanical behavior of plasma-sprayed ZrO2-Y2O3 coatings influenced by plasticity, creep and oxidation

Thermocycling of ceramic-coated turbomachine components produces high thermomechanical stresses that are mitigated by plasticity and creep but aggravated by oxidation, with residual stresses exacerbated by all three. These residual stresses, coupled with the thermocyclic loading, lead to high compressive stresses that cause the coating to spall. A ceramic-coated gas path seal is modeled with consideration given to creep, plasticity, and oxidation. The resulting stresses and possible failure modes are discussed

Measurements of mixed convective heat transfer to low temperature helium in a horizontal channel

A horizontal 2.85 m long, 19 mm i.d. stainless steel heated circular channel was employed to measure coefficients of heat transfer to low temperature helium flow. Experimental parameters range from 6.5 to 15 K, from 0.12 to 0.3 MPa at heat fluxes up to 1000 W/m square and Reynolds numbers from 9,000 to 20,000. A significantly nonuniform distribution of heat transfer coefficients over the tube periphery is observed. Difference between temperatures on the upper and lower surfaces of the stainless steel channel wall was found to reach 9 K. It was noted that the highest temperature on the wall outer surface is displaced from its uppermost point. Measurements of local flow temperatures revealed vortical structure of the flow. The displacement of the point with the highest temperature is attributable to the effect of vortices. The relationships for calculating local and averaged coefficients of heat transfer are proposed

Some heat transfer and hydrodynamic problems associated with superconducting cables (SPTL)

To study some effects of thermogravitation on (CIIK-SPTL) systems, a heated tube experiment was set up at Krzhizhanovsky Power Engineering Institute Moscow, U.S.S.R. Heat transfer data were taken with fluid helium flowing through a 2.85 m, 19 mm diameter uniformly heated horizontal tube. Temperatures were measured on the top and bottom of the tube at six axial locations with three other circumferential measurements made at (X/L) =57. Typical temperature profiles show significant variations both axially and circumferentially. The data are grouped using reduced Nusselt number (NuR) and the bulk expansion parameter for each axial location. The average data for 0.26 less than or equal to X/L less than or equal to 0.76 follow a power law relation with the average expansion parameter. System instabilities are noted and discussed. Future work including heat transfer in coaxial cylinders is discussed

Preliminary experimental results for a cryogenic brush seal configuration

Preliminary fluid nitrogen flow data are reported for a five-brush, ceramic-coated-rub-runner brush seal system, where the brushes and the rub runner were placed at each end of a centrally pressurized multifunction tester ('back-to-back' set of brushes) and tested at rotor speeds of 0, 10, 18, and 22.5 krpm. After testing, both the brushes and the ceramic-coated rub runner appeared pristine. The coating withstood both the thermomechanical and dynamic loadings with minor wear track scarring. The bristle tips showed some indication of material shearing (smearing) wear. The Ergun porous flow equation was applied to the brush seal data. The Ergun relation, which required heuristic information to characterize the coefficients, fit the gaseous data but was in poor agreement with the fluid results. The brush seal exit conditions were two phase. Two-phase, choked-flow design charts were applied but required one data point at each rotor speed to define the (C(sub f)A x Constant) flow and area coefficients. Reasonable agreement between prediction and data was found, as expected, but such methods are not to be construed as two-phase-flow brush seal analyses

Experimental study of ceramic coated tip seals for turbojet engines

Ceramic gas-path seals were fabricated and successfully operated over 1000 cycles from flight idle to maximum power in a small turboshaft engine. The seals were fabricated by plasma spraying zirconia over a NiCoCrAlX bond boat on the Haynes 25 substrate. Coolant-side substrate temperatures and related engine parameters were recorded. Post-test inspection revealed mudflat surface cracking with penetration to the ceramic bond-coat interface

Laser cooling in the Penning trap: an analytical model for cooling rates in the presence of an axializing field

Ions stored in Penning traps may have useful applications in the field of quantum information processing. There are, however, difficulties associated with the laser cooling of one of the radial motions of ions in these traps, namely the magnetron motion. The application of a small radio-frequency quadrupolar electric potential resonant with the sum of the two radial motional frequencies has been shown to couple these motions and to lead to more efficient laser cooling. We present an analytical model that enables us to determine laser cooling rates in the presence of such an 'axializing' field. It is found that this field leads to an averaging of the laser cooling rates for the two motions and hence improves the overall laser cooling efficiency. The model also predicts shifts in the motional frequencies due to the axializing field that are in qualitative agreement with those measured in recent experiments. It is possible to determine laser cooling rates experimentally by studying the phase response of the cooled ions to a near resonant excitation field. Using the model developed in this paper, we study the expected phase response when an axializing field is present.Comment: 22 pages, 7 figure

Doppler-free laser spectroscopy of buffer gas cooled molecular radicals

We demonstrate Doppler-free saturated absorption spectroscopy of cold molecular radicals formed by laser ablation inside a cryogenic buffer gas cell. By lowering the temperature, congested regions of the spectrum can be simplified, and by using different temperatures for different regions of the spectrum a wide range of rotational states can be studied optimally. We use the technique to study the optical spectrum of YbF radicals with a resolution of 30 MHz, measuring the magnetic hyperfine parameters of the electronic ground state. The method is suitable for high resolution spectroscopy of a great variety of molecules at controlled temperature and pressure, and is particularly well-suited to those that are difficult to produce in the gas phase.Comment: 11 pages, 4 figure

Thermomechanical Design Criteria for Zr02-Y203 Coated Surfaces

Thermocycling of ceramic-coated turbomachine components produces high thermomechanical stresses that are mitigated by plasticity and creep but aggravated by oxidation, with residual stresses exacerbated by all three. These residual stresses, coupled with the thermocyclic loading, lead to high compressive stresses that cause the coating to spall. In the paper a ceramic-coated gas path seal is modeled with consideration given to creep, plasticity, and oxidation. The resulting stresses and possible failure modes are discussed

Diffusion, thermalization and optical pumping of YbF molecules in a cold buffer gas cell

We produce YbF molecules with a density of 10^18 m^-3 using laser ablation inside a cryogenically-cooled cell filled with a helium buffer gas. Using absorption imaging and absorption spectroscopy we study the formation, diffusion, thermalization and optical pumping of the molecules. The absorption images show an initial rapid expansion of molecules away from the ablation target followed by a much slower diffusion to the cell walls. We study how the time constant for diffusion depends on the helium density and temperature, and obtain values for the YbF-He diffusion cross-section at two different temperatures. We measure the translational and rotational temperatures of the molecules as a function of time since formation, obtain the characteristic time constant for the molecules to thermalize with the cell walls, and elucidate the process responsible for limiting this thermalization rate. Finally, we make a detailed study of how the absorption of the probe laser saturates as its intensity increases, showing that the saturation intensity is proportional to the helium density. We use this to estimate collision rates and the density of molecules in the cell.Comment: 20 pages, 11 figures, minor revisions following referee suggestion

Interfaces - Weak Links, Yet Great Opportunities

Inadequate turbomachine interface design can rapidly degrade system performance, yet provide great opportunity for improvements. Engineered coatings of seals and bearing interfaces are major issues in the operational life of power systems. Coatings, films, and combined use of both metals and ceramics play a major role in maintaining component life. Interface coatings, like lubricants, are sacrificial for the benefit of the component. Bearing and sealing surfaces are routinely protected by tribologically paired coatings such as silicon diamond like coatings (SiDLC) in combination with an oil lubricated wave bearing that prolongs bearing operational life. Likewise, of several methods used or researched for detecting interface failures, dopants within coatings show failures in functionally graded ceramic coatings. The Bozzolo-Ferrante-Smith (BFS) materials models and quantum mechanical tools, employed in interface design, are discussed