Analytical and experimental study of feed rate in high-speed milling

In the context of high-speed milling (HSM), during the machining process dynamic machine response has to be identified. To achieve this, we have to calculate the feed rate evolution in linear and circular interpolation according to dynamic performance of machine. In addition to that, actual trajectory for transition passages between two interpolations must be estimated with take into account of specific machining tolerances. This article proposes a model of machine tool behavior for a tool path with linear and circular interpolations and machining cycle time prediction. The method involves subdividing the trajectories into elementary geometries according to the type of interpolation (circular or linear). At points where different trajectories meet, there is often a discontinuity in curvature or in tangency, which decreases the feed rate. At the points of discontinuity in tangency, a fillet radius is inserted. In this article, the influence of the geometry for elementary trajectories was determined. Then, the value of the fillet radius between linear and circular contours in different combinations was modeled. An industrial application was carried out in order to validate models and to determine the influence of feed rate evolution on the machining cycle time

Modélisation du comportement cinématique des axes d'un centre d'usinage en fraisage à grande vitesse

Dans le processus de fabrication en fraisage à grande vitesse ‘FGV’, l’étude de la réaction de la machine au cours de l’usinage est une tâche très délicate et importante. En effet, l’identification du comportement de la machine nécessite la modélisation de la loi de mouvement des axes et de la trajectoire réelle aux niveaux des discontinuités. Le nombre important de discontinuités engendrent une instabilité de la vitesse de déplacement des axes, ce qui implique une augmentation du temps d’usinage et un non respect de la vitesse d’avance programmée, se traduisant par des problèmes de productivité et une sous-estimation du coût de l’usinage pour l’industriel. L'objectif recherché dans cette étude est l'identification du comportement de la machine lors de passage sur une discontinuité entre des interpolations linéaire et circulaire en combinaison quelconque, tous en respectant la valeur d’erreur imposée. Pour ce faire, une modélisation analytique de la vitesse d’avance avec continuités en tangence a été élaborée ainsi qu’une modélisation géométrique de la trajectoire de l’outil aux niveaux des discontinuités. Cette dernière est basée sur la discrétisation de la trajectoire en plusieurs blocs qui ont entre eux une discontinuité en tangence ou bien en courbure. Ce modèle nous a permis d’avoir une estimation du temps de déplacement avec une erreur maximale de 5% par rapport au temps réel de déplacement. Enfin, une étude expérimentale a été réalisée sur un centre d’usinage en FGV. Elle est basée sur des tests élémentaires qui conduisent à analyser le comportement des axes lors de passage sur une discontinuité et à valider les modèles développés

Feed rate modeling in circular–circular interpolation discontinuity for high-speed milling

In this paper, a modeling approach is presented in order to evaluate feed rate during a circular interpolation in high-speed milling. The developed model depends on the type of discontinuity and the kinematic performance of the machine tool. To begin with, a feed rate modeling for circular interpolation with continuity in tangency is developed. After, the discontinuity in tangency between two circular interpolations is replaced by discontinuity in curvature by adding a fillet which is in relation to the functional tolerance ε imposed in the part design. An experimental study has been carried out to validate the models

Kinematic behaviour modeling of the axes of a machining center in high speed milling

In the context of high speed milling ‘‘HSM’’, the feed rate does not always reach the programmed value during the machining process which implies an increase of machining time and non compliance with the programmed feed rate. This phenomenon leads to productivity issues and an underestimation of the cost of machining for the industry. The aim of this study is to identify the kinematic behaviour of the machine tool during any type of discontinuity between linear and circular contours in different combination by taking into account the specific machining tolerances. In order to achieve this, a model of the law of the axes motion and the actual trajectory at discontinuities is necessary. This method is based on the subdividing of the trajectory into elementary geometries according to the type of interpolation (circular or linear). The proposed method can estimate the cycle time with a maximum error of 5% between the actual and the prediction cycle time. Finally, an experimental study was carried out on a high speed machine. It is based on elementary tests in order to analyze the axes behavior during any type of discontinuity and to validate the developed models

Hybrid approach for energy aware management of multi-cloud architecture integrating user machines

International audienceThe arrival and development of remotely accessible services via the cloud has transfigured computer technology. However, its impact on personal computing remains limited to cloud-based applications. Meanwhile, acceptance and usage of telephony and smartphones have exploded. Their sparse administration needs and general user friendliness allows all people, regardless of technology literacy, to access, install and use a large variety of applications.We propose in this paper a model and a platform to offer personal computing a simple and transparent usage similar to modern telephony. In this model, user machines are integrated within the classical cloud model, consequently expanding available resources and management targets. In particular, we defined and implemented a modular architecture including resource managers at different levels that take into account energy and QoS concerns. We also propose simulation tools to design and size the underlying infrastructure to cope with the explosion of usage. Functionalities of the resulting platform are validated and demonstrated through various utilization scenarios. The internal scheduler managing resource usage is experimentally evaluated and compared with classical method-ologies, showing a significant reduction of energy consumption with almost no QoS degradation

Evolution of endogenous enzyme activities and virgin olive oil characteristics during Chétoui and Chemlali olive ripening

The composition and biochemical characteristics of olive fruits, mainly olive enzymes system, are crucial in determining the final quality of virgin olive oil (VOO). Thus, olives endogenous olive enzyme activities were studied during Chétoui and Chemlali olive ripening. The compositional quality of the corresponding VOO was also studied. Peroxidase (POX) and β-glucosidase activities increased during olives ripening. However, polyphenoloxidase activity decreased slowly. Moreover,the POX enzyme appears to play an essential role in determining VOO total phenol amounts, as the decrease in phenol content registered during olive ripening coincided with the increase in POX activity. A positive correlation between oil antioxidant activity and the total phenol content was established for both the olive cultivars studied. With regard to pigments, chlorophyll content wasmuch higher than that of carotenoids in both Chétoui and Chemlali oils. Moreover, different trends in chlorophyll and carotenoid contents were observed, depending on the olive cultivar. Concerning volatile compounds, our results showed that the highest content of total C6, C5 LOX compounds and pentene dimers was observed at a RI of approximately 3 for both cultivars. However, C6 alcohols and total C5 compounds decreased in Chétoui and Chemlali oils, respectively, during olive ripening

Mechanical Strategies to Increase Nutritional and Sensory Quality of Virgin Olive Oil by Modulating the Endogenous Enzyme Activities

This monograph is a critical review of the biological activities that occur during virgin olive oil (VOO) extraction process. Strategic choices of plant engineering systems and of processing technologies should be made to condition the enzymatic activities, in order to modulate the nutritional and the sensory quality of the product toward the consumer expectations. “Modulation” of the product quality properties has the main aim to predetermine the quantity and the quality of 2 classes of substances: polyphenols and volatile compounds responsible of VOO nutritional and sensory characteristics. In the 1st section, a systematic analysis of the literature has been carried out to investigate the main olive enzymatic activities involved in the complex biotransformation that occurs during the mechanical extraction process. In the 2nd section, a critical and interpretative discussion of the influence of each step of the extraction process on the polyphenols and the volatile compounds has been performed. The effect of the different mechanical devices that are part of the extraction process is analyzed and recommendations, strategies, and possible avenues for future researches are suggested. Practical Application In the field of virgin olive oil industry, time and energy should be spent on developing innovative processing plants and equipment able to better modulate the physical parameters that influence endogenous olive enzyme activities, such as temperature, time, amounts of processing water and oxygen. This review paper can be a useful resource to design and develop innovative equipment by offering an exhaustive analysis of mechanical effects of industrial devices and biological effects of endogenous enzymes on the sensory and nutritional properties of virgin olive oil

The Tower of Babel of Pharma-Food Study on Extra Virgin Olive Oil Polyphenols

Much research has been conducted to reveal the functional properties of extra virgin olive oil polyphenols on human health once EVOO is consumed regularly as part of a balanced diet, as in the Mediterranean lifestyle. Despite the huge variety of research conducted, only one effect of EVOO polyphenols has been formally approved by EFSA as a health claim. This is probably because EFSA’s scientific opinion is entrusted to scientific expertise about food and medical sciences, which adopt very different investigative methods and experimental languages, generating a gap in the scientific communication that is essential for the enhancement of the potentially useful effects of EVOO polyphenols on health. Through the model of the Tower of Babel, we propose a challenge for science communication, capable of disrupting the barriers between different scientific areas and building bridges through transparent data analysis from the different investigative methodologies at each stage of health benefits assessment. The goal of this work is the strategic, distinctive, and cost-effective integration of interdisciplinary experiences and technologies into a highly harmonious workflow, organized to build a factual understanding that translates, because of trade, into health benefits for buyers, promoting EVOOs as having certified health benefits, not just as condiments

Analytical modeling of the CNC machine axis motion in high-speed milling with local smoothing

In high-speed milling (HSM) of free-form surfaces, the tool path is mainly characterized by a set of short discontinuous segments in tangency. These discontinuities bring an intense kinematic parameter fluctuation of the computer numerical control (CNC) machine axes. The smoothing of the programmed tool path and the optimal choice of the manufacturing process parameters ensure a high productivity with the required quality of the machined surfaces. Precise estimation of the machining time allows an accurate evaluation of the machined product cost. Thereby, this is achieved by studying the effect of the tool path smoothing and the CNC controller parameters on the axis kinematics and the following errors. This paper focuses on the geometrical modeling of the local smoothing block adopted by Sinumerik CNC. Further, a kinematic model is proposed to simulate the axis motion in linear interpolation mode with local smoothing. The identification of the interpolator reduction effect on the programmed tolerance leads to the identification of the smoothing model adopted by the CNC unit. Then, the axis kinematic behavior is modeled while taking into account the drive parameter axes defined by the manufacturer of the CNC unit. The experimental results showed a smooth variation of the axis feed rate along the smoothing blocks and a good correlation with the proposed models