Advanced high pressure turbine blade repair technologies

Components in aircraft engines and gas turbines are exposed to extreme conditions in order to increase performance and efficiency of the overall engine, hence there is an increasing need for cost-effective and time-efficient repair strategies. Presented here are two novel approaches to the repair of Nickel-based components. The hybrid brazing process involves the application of a repair coating, a nickel-based filler material, a NiCoCrAlY and an aluminium layer, by thermal spraying followed by a heat treatment and combined brazing-aluminizing process. This significantly shortens the conventional repair brazing process and yields superior results. Single-crystal additive repair by laser cladding is applied for the repair of small or large defects in single-crystal turbine blades by enabling monocrystalline solidification of the cladded material by use of a temperature gradient, thereby allowing for the regeneration of these expensive components. The novel approach that combines layer-wise addition of material and laser melting enables the formation of highly monocrystalline structures

Development of a laser powder bed fusion process tailored for the additive manufacturing of high-quality components made of the commercial magnesium alloy WE43

Additive manufacturing (AM) has become increasingly important over the last decade and the quality of the products generated with AM technology has strongly improved. The most common metals that are processed by AM techniques are steel, titanium (Ti) or aluminum (Al) alloys. However, the proportion of magnesium (Mg) in AM is still negligible, possibly due to the poor processability of Mg in comparison to other metals. Mg parts are usually produced by various casting processes and the experiences in additive manufacturing of Mg are still limited. To address this issue, a parameter screening was conducted in the present study with experiments designed to find the most influential process parameters. In a second step, these parameters were optimized in order to fabricate parts with the highest relative density. This experiment led to processing parameters with which specimens with relative densities above 99.9% could be created. These highdensity specimens were then utilized in the fabrication of test pieces with several different geometries, in order to compare the material properties resulting from both the casting process and the powder bed fusion (PBF-LB) process. In this comparison, the compositions of the occurring phases and the alloys’ microstructures as well as the mechanical properties were investigated. Typically, the microstructure of metal parts, produced by PBF-LB, consisted of much finer grains compared to as-cast parts. Consequently, the strength of Mg parts generated by PBF-LB could be further increased. © 2021 by the authors. Licensee MDPI, Basel, Switzerland

Laser powder bed fusion of WE43 in hydrogen-argon-gas atmosphere

Growing demand for individual and especially complex parts with emphasis on biomedical or lightweight applications enhances the importance of laser powder bed fusion. Magnesium alloys offer both biocompatibility and low density, but feature a very high melting point of oxide layers while the evaporation temperature of pure magnesium is much lower. This impedes adequate part quality and process reproducibility. To weaken this oxide layer and enhance processability, a 2 %-hydrogen-argon-gas atmosphere was investigated. A machine system was modified to the use of the novel inert gas to determine the influence of gas atmosphere on hollow cuboids and solid cubes. While processing a 20.3 % decrease in structure width and 20.6 % reduction in standard deviation of the cuboids was determined. There was no significate influence on relative density of solid cubes although eight of the ten highest density specimen were fabricated with the hydrogen addition. © 2020 The Authors. Published by Elsevier B.V

SchussenAktivplus: reduction of micropollutants and of potentially pathogenic bacteria for further water quality improvement of the river Schussen, a tributary of Lake Constance, Germany

The project focuses on the efficiency of combined technologies to reduce the release of micropollutants and bacteria into surface waters via sewage treatment plants of different size and via stormwater overflow basins of different types. As a model river in a highly populated catchment area, the river Schussen and, as a control, the river Argen, two tributaries of Lake Constance, Southern Germany, are under investigation in this project. The efficiency of the different cleaning technologies is monitored by a wide range of exposure and effect analyses including chemical and microbiological techniques as well as effect studies ranging from molecules to communities

Influence of degree of deformation on welding pore reduction in high-carbon steels

Locally adapted properties within a machine component offer opportunities to increase the performance of a component by using high strenght materials where they are needed. The economic production of such hybrid components on the other hand represents a major challenge. The new tailored forming process chain, which is developed within the collaborative research center (CRC 1153) represents a possible solution to produce hybrid components. This is made possible by the use of pre-joined hybrid semi-finished products made from two different steel alloys, which are subsequently formed. The semi-finished products can be manufactured for example by means of deposition welding. Due to a thermal mechanical treatment, an overall higher component strength of the joining zone can be achieved. The deposition welding processes can be used to generate a cladding on a base material. During the welding, one of the most difficult tasks is to reduce the amount and size of pores in the joining zone. These pores can reduce the strength in the joining zone of the welded parts. However, additional pores can occur in the intermediate zone between the substrate and the cladding. In the presented study, the influence of the forming process on the closing of pores in the cladding and in the intermediate zone was investigated. Therefore, cylindrical specimen were extracted in longitudinal direction of the welding track by wire-cut eroding. These welding tracks are manufactured by plasma-transferred arc welding of AISI 52100 on a base plate made of AISI 1015. Further, specimens were prepared transversely, so that the base material, the intermediate layer, and the welded material are axially arranged in the specimen. The prepared specimen were checked for pores by means of scanning acoustic microscopy. Subsequently, an uniaxial compression test was carried out with various degrees of deformation and the two specimen designs were examined again for pores. A microstructure analysis was carried out after each step. The investigations show that there is a need for a minimum degree of deformation to reduce pores in the welded material. However, this required plastic strain cannot be achieved in the welded material of the hybrid specimen, which is a result of the homogeneous temperature distribution in the specimen. The homogeneous temperature distribution leads to different flow properties in the specimen, which means that the main plastic deformation is taking place in the base material. © 2021, The Author(s)

PU.1 controls fibroblast polarization and tissue fibrosis

Fibroblasts are polymorphic cells with pleiotropic roles in organ morphogenesis, tissue homeostasis and immune responses. In fibrotic diseases, fibroblasts synthesize abundant amounts of extracellular matrix, which induces scarring and organ failure. By contrast, a hallmark feature of fibroblasts in arthritis is degradation of the extracellular matrix because of the release of metalloproteinases and degrading enzymes, and subsequent tissue destruction. The mechanisms that drive these functionally opposing pro-fibrotic and pro-inflammatory phenotypes of fibroblasts remain unknown. Here we identify the transcription factor PU.1 as an essential regulator of the pro-fibrotic gene expression program. The interplay between transcriptional and post-transcriptional mechanisms that normally control the expression of PU.1 expression is perturbed in various fibrotic diseases, resulting in the upregulation of PU.1, induction of fibrosis-associated gene sets and a phenotypic switch in extracellular matrix-producing pro-fibrotic fibroblasts. By contrast, pharmacological and genetic inactivation of PU.1 disrupts the fibrotic network and enables reprogramming of fibrotic fibroblasts into resting fibroblasts, leading to regression of fibrosis in several organs

Investigations on tailored forming of aisi 52100 as rolling bearing raceway

Hybrid cylindrical roller thrust bearing washers of type 81212 were manufactured by tailored forming. An AISI 1022M base material, featuring a sufficient strength for structural loads, was cladded with the bearing steel AISI 52100 by plasma transferred arc welding (PTA). Though AISI 52100 is generally regarded as non-weldable, it could be applied as a cladding material by adjusting PTA parameters. The cladded parts were investigated after each individual process step and subsequently tested under rolling contact load. Welding defects that could not be completely eliminated by the subsequent hot forming were characterized by means of scanning acoustic microscopy and micrographs. Below the surface, pores with a typical size of ten µm were found to a depth of about 0.45 mm. In the material transition zone and between individual weld seams, larger voids were observed. Grinding of the surface after heat treatment caused compressive residual stresses near the surface with a relatively small depth. Fatigue tests were carried out on an FE8 test rig. Eighty-two percent of the calculated rating life for conventional bearings was achieved. A high failure slope of the Weibull regression was determined. A relationship between the weld defects and the fatigue behavior is likely. © 2020 by the authors. Licensee MDPI, Basel, Switzerland

“A very orderly retreat”: Democratic transition in East Germany, 1989-90

East Germany's 1989-90 democratisation is among the best known of East European transitions, but does not lend itself to comparative analysis, due to the singular way in which political reform and democratic consolidation were subsumed by Germany's unification process. Yet aspects of East Germany's democratisation have proved amenable to comparative approaches. This article reviews the comparative literature that refers to East Germany, and finds a schism between those who designate East Germany's transition “regime collapse” and others who contend that it exemplifies “transition through extrication”. It inquires into the merits of each position and finds in favour of the latter. Drawing on primary and secondary literature, as well as archival and interview sources, it portrays a communist elite that was, to a large extent, prepared to adapt to changing circumstances and capable of learning from “reference states” such as Poland. Although East Germany was the Soviet state in which the positions of existing elites were most threatened by democratic transition, here too a surprising number succeeded in maintaining their position while filing across the bridge to market society. A concluding section outlines the alchemy through which their bureaucratic power was transmuted into property and influence in the “new Germany”

Clinical correlates and prognostic impact of neurologic disorders in Takotsubo syndrome

© The Author(s) 2021. Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article's Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article's Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.Cardiac alterations are frequently observed after acute neurological disorders. Takotsubo syndrome (TTS) represents an acute heart failure syndrome and is increasingly recognized as part of the spectrum of cardiac complications observed after neurological disorders. A systematic investigation of TTS patients with neurological disorders has not been conducted yet. The aim of the study was to expand insights regarding neurological disease entities triggering TTS and to investigate the clinical profile and outcomes of TTS patients after primary neurological disorders. The International Takotsubo Registry is an observational multicenter collaborative effort of 45 centers in 14 countries (ClinicalTrials.gov, identifier NCT01947621). All patients in the registry fulfilled International Takotsubo Diagnostic Criteria. For the present study, patients were included if complete information on acute neurological disorders were available. 2402 patients in whom complete information on acute neurological status were available were analyzed. In 161 patients (6.7%) an acute neurological disorder was identified as the preceding triggering factor. The most common neurological disorders were seizures, intracranial hemorrhage, and ischemic stroke. Time from neurological symptoms to TTS diagnosis was ≤ 2 days in 87.3% of cases. TTS patients with neurological disorders were younger, had a lower female predominance, fewer cardiac symptoms, lower left ventricular ejection fraction, and higher levels of cardiac biomarkers. TTS patients with neurological disorders had a 3.2-fold increased odds of in-hospital mortality compared to TTS patients without neurological disorders. In this large-scale study, 1 out of 15 TTS patients had an acute neurological condition as the underlying triggering factor. Our data emphasize that a wide spectrum of neurological diseases ranging from benign to life-threatening encompass TTS. The high rates of adverse events highlight the need for clinical awareness.The International Takotsubo Registry was supported by the Biss Davies Charitable Trust. Dr. Scheitz has been supported by the Corona Foundation. Dr. Templin has been supported by the H.H. Sheikh Khalifa bin Hamad Al-Thani Research Programme and the Swiss Heart Foundation.info:eu-repo/semantics/publishedVersio