SunCHem: an integrated process for the hydrothermal production of methane from microalgae and CO2 mitigation

We describe a potential novel process (SunCHem) for the production of bio-methane via hydrothermal gasification of microalgae, envisioned as a closed-loop system, where the nutrients, water, and CO2 produced are recycled. The influence on the growth of microalgae of nickel, a trace contaminant that might accumulate upon effluent recycling, was investigated. For all microalgae tested, the growth was adversely affected by the nickel present (1, 5, and 10 ppm). At 25 ppm Ni, complete inhibition of cell division occurred. Successful hydrothermal gasification of the microalgae Phaeodactylum tricornutum to a methane-rich gas with high carbon gasification efficiency (68-74%) and C1-C3 hydrocarbon yields of 0.2 gC1-C3/gDM (DM, dry matter) was demonstrated. The biomass-released sulfur was shown to adversely affect Ru/C catalyst performance. Liquefaction of P. tricornutum at short residence times around 360°C was possible without coke formatio

Intercalation of butyltin methanesulfonates and nitrates into hectorites

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Catalytic gasification of algae in supercritical water for biofuel production and carbon capture

There has been growing concern about the way cultivating biomass for the production of agro-biofuels competes with food production. To avoid this competition biomass production for biofuels will, in the long term, have to be completely decoupled from food production. This is where microalgae have enormous potential. Here we propose a novel process based on microalgae cultivation using dilute fossil CO2 emissions and the conversion of the algal biomass through a catalytic hydrothermal process. The resulting products are methane as a clean fuel and concentrated CO2 for sequestration. The proposed gasification process mineralizes nutrient-bearing organics completely. Here we show that complete gasification of microalgae (Spirulina platensis) to a methane-rich gas is now possible in supercritical water using ruthenium catalysts. 60-70% of the heating value contained in the algal biomass would be recovered as methane. Such an efficient algae-to-methane process opens up an elegant way to tackle both climate change and dependence on fossil natural gas without competing with food production

Enhanced biofuel production from microalgae by adding CO2 to stimulate lipid biosynthesis (biodiesel) and by hydrothermal processing (syngas)

Introduction: Microalgae cultures represent an attractive source of biomass for biofuel and chemicals production since they can have higher energy yields per area than conventional biomass crops and can be grown on marginal land using waste, saline, or brackish water. Their use can thus avoid the food-fuel competition for land, resulting in major economic and social benefits. At the present stage however, major developments are needed for making microalgae-to-biofuels processes technologically and economically feasible. One substantial technical challenge is the development of cost-effective processes for efficient conversion of microalgae biomass to biofuels. Our research aims to enhance the production of biodiesel and of bio-Synthetic Natural Gas (SNG) from microalgae. Experimental : Several species of microalgae are grown at laboratory scale to compare the yield of biomass and lipid production. In addition to the potential use of oil for biodiesel production, we are currently working towards demonstrating the technical and economical feasibility of an innovative process, “SunCHem”, for SNG production via hydrothermal (HT) processing of microalgae. The process is envisioned as a closed-cycle with respect to nutrients, water and CO2, that are separated and reused for microalgae growth, resulting in unprecedented energy efficiency for both algae and fuel production. The possible effect of increasing injection of CO2 in the growth medium is under investigation, with the aim to mitigate CO2 and enhance biomass production. Results and Discussion: Before the feasibility of the process can be demonstrated several key challenges stemming from its closed-nature need to be tackled. One major challenge is the recycling of nutrient-rich effluents, which upon continuous operation might become enriched in potential toxicants that in turn affect the growth of algae. We demonstrated that the presence of trace metals (Ni, Cr) in the recycled effluent as a result of reactor wall corrosion and catalyst leaching resulted in adverse effect on the growth of microalgae. The effect was directly proportional to the heavy metal concentration, and for the highest concentrations tested (Ni 25 ppm or Cr 5 ppm) complete inhibition of cell growth was observed. It is known that algae, like many other organisms, can adapt to extreme environments, including those with heavy metal contamination, and resulting mutants or strains should be more suited to survive under those particular conditions. The potential of developing and using metal-tolerant mutant microalgae as a biomass source for the SunCHem process is under investigation. Experiments are undertaken to develop Cr- and Ni- tolerant mutants by selective breeding and then comparing the mutants and the wild-type strains for their sensitivity to the heavy-metal contaminated HT effluent and the resulting biomass yields obtained in each case. It is hoped that the use of the metal-tolerant mutants or strains will contribute to the cost-effectiveness of the process by offering an efficient alternative to the use of the more costly setups otherwise needed for effluent clean-up, thus providing a way to avoid the reduction in the biomass yield upon continuous operation of the SunCHem process. On the other hand, metal-tolerant and accumulating microalgae could be used to treat industrial wastewater. Conclusions: Another aspect of utmost importance is the evaluation of the availability for algae of the nutrients contained in the recycled effluents from the process. To this end, microalgae growth experiments will be performed using as sole nutrient source the salt brine delivered from the HT step. The biomass composition with and without recycled input from the hydrothermal process will be characterized. These tests will provide information on the recycling efficiency and speciation of nutrients and will help to identify potential nutrient management issues. If there is significant loss of a given key nutrient, it will have to be replaced in the bioreactor. A candidate for loss through volatilization could be N. Subsequent studies will explore the role of growth media and especially that of nutrients such as N, P, and minerals. Algae growth experiments will be performed using different synthetic media compositions and varying nutrient levels to assess the tolerance of algae to changes in nutrient level and quality. The issue is of special relevance as the possibility of recycling and reusing all the nutrients, including N and P, is a sine qua non condition for closing the loop in the process

Biofuel production from microalgae by hydrothermal processing

Introduction: Microalgae cultures represent an attractive source of biomass for biofuel and chemicals production since they can have higher energy yields per area than conventional biomass crops and can be grown on marginal land using waste, saline, or brackish water. Their use can thus avoid the food-fuel competition for land, resulting in major economic and social benefits. At the present stage however, major developments are needed for making microalgae-to-biofuels processes technologically and economically feasible. One substantial technical challenge is the development of cost-effective processes for efficient conversion of microalgae biomass to biofuels. Our research aims to study the production of biodiesel and of bio-Synthetic Natural Gas (SNG) from microalgae. Experimental: Several species of microalgae are grown at laboratory scale to compare the yield of biomass and lipid production. In addition to the potential use of oil for biodiesel production, we are currently working towards demonstrating the technical and economical feasibility of an innovative process, “SunCHem”, for SNG production via hydrothermal (HT) processing of microalgae. The process is envisioned as a closed-cycle with respect to nutrients, water and CO2, that are separated and reused for microalgae growth, resulting in unprecedented energy efficiency for both algae and fuel production. Results and Discussion: Before the feasibility of the process can be demonstrated several key challenges stemming from its closed-nature need to be tackled. One major challenge is the recycling of nutrient-rich effluents, which upon continuous operation might become enriched in potential toxicants that in turn affect the growth of algae. We demonstrated that the presence of trace metals (Ni, Cr) in the recycled effluent as a result of reactor wall corrosion and catalyst leaching resulted in adverse effect on the growth of microalgae. The effect was directly proportional to the heavy metal concentration, and for the highest concentrations tested (Ni 25 ppm or Cr 5 ppm) complete inhibition of cell growth was observed. It is known that algae, like many other organisms, can adapt to extreme environments, including those with heavy metal contamination, and the resulting mutants are better suited to survive under those particular conditions. In the framework of the present COST Action we will investigate the potential of developing and using metal-tolerant mutant microalgae as a biomass source for the SunCHem process. Experiments will be undertaken to develop Cr- and Ni- tolerant mutants by selective breeding and then comparing the mutants and the wild-type strains for their sensitivity to the heavy-metal contaminated HT effluent and the resulting biomass yields obtained in each case. It is hoped that the use of the metal-tolerant mutants will contribute to the cost-effectiveness of the process by offering an efficient alternative to the use of the more costly setups otherwise needed for effluent clean-up, thus providing a way to avoid the reduction in the biomass yield upon continuous operation of the SunCHem process. Conclusions: Another aspect of utmost importance is the evaluation of the availability for algae of the nutrients contained in the recycled effluents from the process. To this end, microalgae growth experiments will be performed using as sole nutrient source the salt brine delivered from the HT step. The biomass composition with and without recycled input from the hydrothermal process will be characterized. These tests will provide information on the recycling efficiency and speciation of nutrients and will help to identify potential nutrient management issues. If there is significant loss of a given key nutrient, it will have to be replaced in the bioreactor. A candidate for loss through volatilization could be N. Subsequent studies will explore the role of growth media and especially that of nutrients such as N, P, and minerals. Algae growth experiments will be performed using different synthetic media compositions and varying nutrient levels to assess the tolerance of algae to changes in nutrient level and quality. The issue is of special relevance as the possibility of recycling and reusing all the nutrients, including N and P, is a sine qua non condition for closing the loop in the process