Large Volume, Optical and Opto-Mechanical Metrology Techniques for ISIM on JWST

The final, flight build of the Integrated Science Instrument Module (ISIM) element of the James Webb Space Telescope is the culmination of years of work across many disciplines and partners. This paper covers the large volume, ambient, optical and opto-mechanical metrology techniques used to verify the mechanical integration of the flight instruments in ISIM, including optical pupil alignment. We present an overview of ISIM's integration and test program, which is in progress, with an emphasis on alignment and optical performance verification. This work is performed at NASA Goddard Space Flight Center, in close collaboration with the European Space Agency, the Canadian Space Agency, and the Mid-Infrared Instrument European Consortium

Wavefront Sensing of X-Ray Telescopes

Phase Retrieval analysis of off-axis or defocused focal-plane data from telescope optics has been proven effective in understanding misalignments and optical aberrations in normal incidence telescopes. The approach is used, e.g., in commissioning of the James Webb Space Telescope (JWST) segmented primary mirror. There is a similar need for evaluating low-order figure errors of grazing incidence mirrors and nested telescope assemblies. When implemented in these systems, phase retrieval does not depend on normal incidence access to each mirror (shell) surface and, therefore, provides an effective means for evaluating nested x-ray telescopes during integration and test. We have applied a well-known phase retrieval algorithm to grazing incidence telescopes. The algorithm uses the Levenberg-Marquardt optimization procedure to perform a non-linear least-squares fit of the telescope Point Spread Function (PSF). The algorithm can also retrieve low order figure errors at visible wavelengths where optical diffraction is the dominant defect in the PSF. In this paper we will present the analytical approach and its implementation for grazing incidence mirrors of the International X-Ray Observatory (IXO). We analyze the effects of low order axial surface errors individually, and in combination on the system PSF at 633 nanometers. We demonstrate via modeling that the wavefront sensing algorithm can recover axial errors (of the grazing incidence mirrors) to a small fraction of the known axial figure errors using simulated PSFs as input data to the algorithm

Metered Flexure Mounting of Hardware for Cryogenic Testing

This slide presentation reviews the design of a mount for an ultra low Coefficient of Thermal Expansion (CTE) optical assembly for sub-40 K metrology with 6 degrees of freedom

Cryogenic Thermal Vacuum Testing with Remote Optical Metrology

Flexure Engineering was awarded an SBIR to research and develop technology needed to build a thermal vacuum chamber made to take laser radar metrology through a window. The XATF test is proof of concept for this, and demonstrated the need for such a chamber. XATF refers to two pieces of critical ground support equipment for NASA's JWST (James Webb Space Telescope) Integrated Science Instrument Module (ISIM), the ISIM Alignment Target Fixture (IATF) and the Master Alignment Target Fixture (MATF). These optical alignment assemblies require characterization while under cryogenic temperature. A thermal vacuum chamber equipped with a shroud cooled with gaseous and liquid nitrogen was used. An inner shroud was cooled with liquid helium to approximately 30K. The XATF assemblies were kinematically mounted and oriented inside the inner shroud such that the optical targets were visible from outside an optical window on one of the chamber ports. Laser radar and theodolite mounted outside the window took measurements of various optical targets. Two cold cycles were completed. A third cycle was aborted. Metrology was successfully taken. There were some problems with the helium system. The cryo pumps were turned off to reduce vibrations during metrology. Many new technologies and testing methods must be developed for JWST and future programs that will require precision measurements. These technologies will be applicable to other cold temperature applications, such as lunar missions and superconductors. Remote metrology technologies can also be applicable to testing in harsh environments. Facilities with remote metrology capability will be valuable

Metrology for Trending Alignment of the James Webb Space Telescope Before and After Ambient Environmental Testing

NASA's James Webb Space Telescope (JWST) is a 6.6m diameter, segmented, deployable telescope for cryogenic IR space astronomy. The JWST Observatory architecture includes the Optical Telescope Element (OTE) and the Integrated Science Instrument Module (ISIM) element which contains four science instruments (SIs). Prior to integration with the spacecraft, theJWST optical assembly is put through rigorous launch condition environmental testing. This work reports on the metrology operations conducted to determine any changes in subassembly alignment, including primary mirror segments with respect to each other, the secondary mirror to its support structure, the tertiary mirror assembly to the backplane of the telescope and ultimately to the ISIM