Entrained defects and mechanical properties of aluminium castings

The presence of entrained double oxide films, known as bifilms, has been identified as a contributing factor to the variability in mechanical properties observed in aluminium castings. These bifilms consist of folded-over oxide films containing gas-filled crevices and are formed due to turbulence on the liquid metal's surface during handling and pouring. Additionally, it has been suggested that hydrogen dissolved in the aluminium melt can permeate these defects, causing them to expand and leading to the formation of hydrogen porosity. This, in turn, exacerbates the detrimental effects on the mechanical properties of the castings. In this study, the ultimate tensile strength (UTS) and percentage elongation of sand cast bars were compared under various casting conditions. These parameters were chosen as indicators of casting reliability, which was expected to be influenced by the presence of oxide films. The results indicated that incorporating filters in the gating system and reducing the runner height led to a noticeable improvement in tensile strength and elongation. This improvement was attributed to enhanced mold filling conditions, which reduced the likelihood of oxide film entrainment. The findings of this research provide valuable insights into the factors that affect the properties of light metal alloy castings. By understanding these influences, it becomes possible to develop improved practices that result in healthier castings with enhanced mechanical properties

Influence of bifilm defects generated during mould filling on the tensile properties of Al–Si–Mg cast alloys

Entrapped double oxide film defects are known to be the most detrimental defects during the casting of aluminium alloys. In addition, hydrogen dissolved in the aluminium melt was suggested to pass into the defects to expand them and cause hydrogen porosity. In this work, the effect of two important casting parameters (the filtration and hydrogen content) on the properties of Al–7 Si–0.3 Mg alloy castings was studied using a full factorial design of experiments approach. Casting properties such as the Weibull modulus and position parameter of the elongation and the tensile strength were considered as response parameters. The results suggested that adopting 10 PPI filters in the gating system resulted in a considerable boost of the Weibull moduli of the tensile strength and elongation due to the enhanced mould filling conditions that minimised the possibility of oxide film entrainment. In addition, the results showed that reducing the hydrogen content in the castings samples from 0.257 to 0.132 cm3/100 g Al was associated with a noticeable decrease in the size of bifilm defects with a corresponding improvement in the mechanical properties. Such significant effect of the process parameters studied on the casting properties suggests that the more careful and quiescent mould filling practice and the lower the hydrogen level of the casting, the higher the quality and reliability of the castings produced

Effect of runner thickness and hydrogen content on the mechanical properties of A356 alloy castings

Earlier studies demonstrated the detrimental effect of entrained bifilm defects on aluminum cast alloys’ tensile and fatigue properties. It was suggested that hydrogen has a contributing role as it diffuses into the bifilms and swells them out to form hydrogen porosity. In this study, the effect of the runner height and hydrogen content on the properties of A356 alloy castings was investigated using a two-level full factorial design of experiments. Four responses, the Weibull modulus and position parameter of both the ultimate tensile strength (UTS) and % elongation, were assessed. The results suggested that decreasing the runner height and adopting procedures intended to decrease the hydrogen content of the casting caused a considerable enhancement of the Weibull moduli and position parameters of the UTS and % elongation. This was reasoned to the more quiescent practice during mold filling, eliminating the possibility of bifilm formation as well as the decreased hydrogen level that eliminated the amount of hydrogen diffused into the bifilms and accordingly decreased the size of the entrained defects. This, in turn, would allow the production of A356 cast alloys with better and more reproducible properties

Comparison of Decision Rules for Subsurface Drip Irrigation Practices Using a Nonlinear Mathematical Programming Model

A comparison of decision rules has been made for case studies of corn production using subsurface drip irrigation under three agricultural management practices (no irrigation, uniform irrigation, and variable rate irrigation). The uniform irrigation strategy appeared to perform the best than the other two management practices under different risk scenarios.corn production, mathematical programming, profitability, risk management, subsurface drip irrigation, variable rate irrigation, Farm Management,

Design optimisation of additively manufactured titanium lattice structures for biomedical implants

A key advantage of additive manufacturing (AM) is that it allows the fabrication of lattice structures for customised biomedical implants with high performance. This paper presents the use of statistical approaches in design optimisation of additively manufactured titanium lattice structures for biomedical implants. Design of experiments using response surface and analysis of variance were carried out to study the effect design parameters on the properties of the AM lattice structures such as ultimate compression strength, specific compressive strength, elastic modulus, and porosity. In addition, the lattice dimensions were optimized to fabricate a diamond cellular structure with properties that match human bones. The study found that the length of a diamond-shaped unit cell strut is the most significant design parameter. In particular, the porosity of the unit cell increases as the strut length increases, while it had a significant reverse effect on the specific compressive strength, elastic modulus and ultimate compression strength. On the other hands, increasing the orientation angle was found to reduce both the specific compressive strength and modulus of elasticity of the lattice structure. An optimised lattice structure with strut diameter of 0.84 mm, length of 3.29 mm and orientation angle of 47° was shown to have specific compressive strength, elastic modulus, ultimate compression strength and porosity of 37.8 kN.m/kg, 1 GPa, 49.5 MPa and 85.7%, respectively. A cellular structure with the obtained properties could be effectively applied for trabecular bones replacement surgeries

Influence of the analysis technique on estimating hepatic iron content using MRI

Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/134998/1/jmri25317.pdfhttp://deepblue.lib.umich.edu/bitstream/2027.42/134998/2/jmri25317_am.pd

Preparation, spectroscopic, thermal and molecular docking studies of covid-19 protease on the manganese(II), iron(III), chromium(III) and cobalt(II) creatinine complexes

ABSTRACT. Creatinine biomolecule has three different coordination modes through the (exocyclic O(5) and ring N(1)), (imine N(2) and ring N(1)) or as monodentate ligand via exocyclic O(1)). The FTIR and electronic spectra of the synthesized manganese(II), iron(III), chromium(III), and cobalt(II) complexes consistent with the coordinated behavioral derived from the structural analyses. Thermogravimetric data agree with the stoichiometry and proposed formulas [Mn(C4H7N3O)2(Cl)2]4H2O, [Fe(C4H7N3O)2(Cl)2]Cl.6H2O, [Cr(C4H7N3O)2(Cl)2]Cl.6H2O, and [Co(C4H7N3O)2(Cl)2]6H2O. Four new transition metal complexes derived from the reaction of creatinine chelate and metal salt (MnCl2.4H2O, FeCl3.6H2O, CrCl3.6H2O, and CoCl2.6H2O), were prepared with 1:2 (metal: ligand) stoichiometry, isolated and well characterized by a different spectral and analytical techniques including FTIR, UV/Vis, magnetic susceptibility, molar conductance, elemental analysis, and TGA/DrTGA/DTA. The solid complexes were formed with the binding of the creatinine ligand through exocyclic O(5) and ring N(1) and presented as an octahedral geometry. In addition molecular docking calculations have been performed between complexes of manganese(II), iron(III), chromium(III) and cobalt(II) with creatinine biomolecule ligand with the Covid-19 protease (6LU7) to determine the best binding site and its inhibitory effect.                     KEY WORDS: Creatinine, Coordination, Transition metals, TGA/DTA, Octahedral geometry   Bull. Chem. Soc. Ethiop. 2021, 35(2), 399-412. DOI: https://dx.doi.org/10.4314/bcse.v35i2.1