On the crystallography and composition of topologically close-packed phases in ATI 718Plus®

ATI 718Plus® is a nickel-based superalloy developed to replace Inconel 718 in aero engines for static and rotating applications. Here, the long-term stability of the alloy was studied and it was found that topologically close-packed (TCP) phases can form at the γ-η interface or, less frequently, at grain boundaries. Conventional and scanning transmission electron microscopy techniques were applied to elucidate the crystal structure and composition of these TCP precipitates. The precipitates were found to be tetragonal sigma phase and hexagonal C14 Laves phase, both being enriched in Cr, Co, Fe and Mo though sigma has a higher Cr and lower Nb content. The precipitates were observed to be heavily faulted along multiple planes. In addition, the disorientations between the TCP phases and neighbouring η/γ were determined using scanning precession electron diffraction and evaluated in axis-angle space. This work therefore provides a series of compositional and crystallographic insights that may be used to guide future alloy design.The authors acknowledge Rolls-Royce plc, the EPSRC and the BMWi under grants EP/H022309/1, EP/H500375/1 and 20T0813. P.A.M acknowledges financial support from the European Research Council under the European Union's Seventh Framework Programme (FP7/2007-2013)/ERC grant agreement 291522-3DIMAGE, the Seventh Framework Programme of the European Commission: ESTEEM2, contract number 312483. DNJ acknowledges financial support from the University of Cambridge through the Cambridge Home & EU Scholarship scheme and the EPSRC Cambridge NanoDTC EP/L015978/1

Effects of Eutectic Modification and Grain Refinement on Microstructure and Properties of PM AlSi7 Metallic Foams

For AlSi7 foams, microstructure modification by variation of solidification rates and addition of Sr, B and TiB2/TiAl3 was investigated and its transfer to powder metallurgical metal foaming processes demonstrated. Microstructural characterization focused on grain size and morphology of the eutectic phase. Cooling rates during solidification were linked to secondary dendrite arm spacing, establishing a microstructure-based measure of solidification rates. Effects of refining and modification treatments were compared and their influence on foam expansion evaluated. Studies on foams focused on comparison of micro- and pore structure using metallographic techniques as well as computed tomography in combination with image analysis. Reference samples without additives and untreated as well as annealed TiH2 as foaming agent allowed evaluation of pore and microstructure impact on mechanical performance. Evaluation of expansion and pore structure revealed detrimental effects of Sr and B additions, limiting the evaluation of mechanical performance to the TiB2 samples. These, as well as the two reference series samples, were subjected to quasi-static compression testing. Stress-strain curves were gained and density-dependent expressions of ultimate compressive strength, plateau strength and tangent modulus derived. Weibull evaluation of density-normalized mechanical properties revealed a significant influence of grain size on the Weibull modulus at densities below 0.4 g/cm3