INNOVATION AND OPTIMIZATION OF THE INVESTMENT CASTING OF PRECIOUS ALLOYS

Various techniques and technologies have been developed and fine-tuned in recent years which have made it possible to improve the investment casting process and extend its field of applicability such as, for example, the application of rapid prototyping, rapid manufacturing, casting simulation and "non-traditional" materials. In the past decades, companies working in the precious metals sector could keep in their collection the same products for a long period, eventually applying minor modifications. Nowadays innovation is considered one of the key point for the success of the production, coupled to an increased attention towards quality and reliability of the product. The present paper deals with an analysis of some of the innovations introduced into the investment casting of precious metals in the recent years, in terms of process analysis, new materials involved for the fabrication and metal alloys

Control of Q-factor in nanobeam cavities on substrate

In this paper, we demonstrate how to efficiently control the quality factor of silicon nitride nanobeam cavities, grown on a silica substrate and embedded in an upper cladding, by engineering the nanobeam cross-section and the shape of the periodic holes. We propose optimized configurations that are able to overcome the decreasing of the Q-factor when the nanobeam is embedded in an asymmetric medium. More precisely, we show that the maximum achievable quality factor can be designed and tuned in asymmetric configurations where the upper cladding is particularly different from the substrate one. These optimized configurations exhibit high-Q factor and small mode volume over a wide range of the upper cladding refractive index paving the way for the realization of innovative optical sensors and for the compensation of fabrication tolerances in embedded optical nanobeam cavities.Postprin

Characterization of the catalytic flexible loop in the dihydroorotase domain of the human multi-enzymatic protein CAD

The dihydroorotase (DHOase) domain of the multifunctional protein carbamoyl-phosphate synthetase 2, aspartate transcarbamoylase, and dihydroorotase (CAD) catalyzes the third step in the de novo biosynthesis of pyrimidine nucleotides in animals. The crystal structure of the DHOase domain of human CAD (huDHOase) revealed that, despite evolutionary divergence, its active site components are highly conserved with those in bacterial DHOases, encoded as monofunctional enzymes. An important element for catalysis, conserved from Escherichia coli to humans, is a flexible loop that closes as a lid over the active site. Here, we combined mutagenic, structural, biochemical, and molecular dynamics analyses to characterize the function of the flexible loop in the activity of CAD's DHOase domain. A huDHOase chimera bearing the E. coli DHOase flexible loop was inactive, suggesting the presence of distinctive elements in the flexible loop of huDHOase that cannot be replaced by the bacterial sequence. We pinpointed Phe-1563, a residue absolutely conserved at the tip of the flexible loop in CAD's DHOase domain, as a critical element for the conformational equilibrium between the two catalytic states of the protein. Substitutions of Phe-1563 with Ala, Leu, or Thr prevented the closure of the flexible loop and inactivated the protein, whereas substitution with Tyr enhanced the interactions of the loop in the closed position and reduced fluctuations and the reaction rate. Our results confirm the importance of the flexible loop in CAD's DHOase domain and explain the key role of Phe-1563 in configuring the active site and in promoting substrate strain and catalysi

Plasmonic Bandgaps in 1D Arrays of Slits on Metal Layers Excited by Out-of-Plane Sources

We analyze the effective opening of finite bands of inhibited transmission in realistic systems excited by actual out-of-plane sources. We first observe how the excitation of surface plasmon polaritons in one-dimensional arrays of metal slits depends on the angle of incidence of the source field. Then, the well-known grating-coupling equation is revised in order to find an asymmetric structure with equivalent parameters which, under perfectly normal excitation, is able to exhibit surface plasmon polariton modes at the same wavelengths of the original structure which undergoes a nonorthogonal incidence of the light. In this way we demonstrate through finite-element simulations that a realistic system, probed by a source beam in a finite light-cone, can be effectively decomposed in several equivalent systems with different physical and geometrical parameters, with results in the enlargement of the theoretically expected punctual minimum of transmission

Ultraviolet–Visible-Near InfraRed spectroscopy for assessing metal powder cross-contamination: A multivariate approach for a quantitative analysis

The last few years have seen an increasing use of spherical metals powders to produce bulk parts through metal forming technologies like Additive Manufacturing and Metal Injection Molding. This, coupled with the wide availability of metal powders, leads to a critical issue: contamination across different systems in different process steps. Consequently, it is necessary to find a new, fast, and reliable analysis sensible to tiny traces of contamination. This work evaluates the applicability of Ultraviolet–Visible-Near InfraRed (UV–Vis-NIR) spectroscopy, a technique providing information on powders’ reflectance, for studying contaminated powders. This work focuses on assessing 3 binary systems obtained from the cross-contamination of 3 components (A92618, C10200 and S31603) in a low contamination range (from 0.5 vol% to vol. 6%) and in a high contamination range (25 vol% and vol.50%). After the UV–Vis-NIR analysis, multivariate analysis has been used to obtain quantitative results. Results show that, as the contamination level increases in the binary system, the shape of spectra changes and becomes progressively more similar to the contaminant one. The chemometric analysis allows the detection of the contaminant type and its concentration percentage in the contaminated powder

MIG and TIG Joining of AA1070 Aluminium Sheets with Different Surface Preparations

In this work, AA1070 aluminium alloy sheets are joined using TIG and MIG welding after three different edge preparations. Shearing, water jet and plasma-cut processes were used to cut sheets, subsequently welded using ER5356 and ER4043 filler metals for TIG and MIG, respectively. Mechanical properties of the obtained sheets were assessed through tensile tests obtaining a relation between sheet preparation and welding tightness. Micro-hardness measures were performed to evaluate the effects of both welding and cutting processes on the micro-hardness of the alloy, highlighting that TIG welding gives rise to inhomogeneous micro-hardness behaviour. After tensile tests, surface fractures were observed employing scanning electron microscopy to highlight the relation between tensile properties and edge preparations. Fractures show severe oxidation in the water jet cut specimens, ductile fractures and gas porosities

Aluminium alloy addition effects on the behaviour of soft magnetic materials at low frequencies

The present paper focused on the effects of aluminium alloy addition on the behaviour of soft magnetic materials at low frequencies. The microstructure investigation reveals that for materials with high aluminium contents, the pores are oriented near or surrounding the aluminium particles. The microstructure investigation reveals that for materials with high aluminium contents, the pores are oriented near or surrounding the aluminium particles, as well as after heat treatment shows coarse-grained structure with a minimum number of inclusions within the grains and at the grain boundaries. Results show that the magnetic properties are dependent on the structural state of the investigated material. Magnetic properties increased with decreasing density due to the enhanced densification by means of applied pressing pressure and promote porosity reduction during heat treatment

Removal of chlorinated pesticide contamination by soil washing with sole water

Chlorinated pesticide soil contamination still affects large territories due to past extensive use, poor solubility in water and scarce biodegradability of these agro-chemicals. In particular, this is noticeable for dichloro-diphenyl-trichloroethanes and their derivatives, globally referred as DDX contaminants. Presently, containment or immobilisation is a dominant approach to limit contamination, and remediation has been tried mainly at laboratory scale with contradictory results. Soil washing has been reported as a possible remediation treatment, although environmental effects of employed synthetic co-solvents or surfactants remain unclear. A soil washing treatment with sole water has been set up at laboratory scale, obtaining promising results on a contaminated soil with DDX level of 5050 mg/kg

An assessment of financial sector rescue programmes

We analyse the wide array of rescue programmes adopted in several countries, following Lehman Brothers’ default in September 2008, in order to support banks and other financial institutions. We first provide an overview of the programmes, comparing their characteristics, magnitudes and participation rates across countries. We then consider the effects of the programmes on banks’ risk and valuation, looking at the behaviour of CDS premia and stock prices. We then proceed to analyse the issuance of government guaranteed bonds by banks, examining their impact on banks’ funding and highlighting undesired effects and distortions. Finally, we briefly review the recent evolution of bank lending to the private sector. We draw policy implications, in particular as regards the way of mitigating the distortions implied by such programmes and the need for an exit strategy.bank asset guarantees, capital injection, banks, financial sector, financial crisis, bank consolidation, bank mergers and acquisitions, event studies, government guaranteed bonds, credit crunch, exit strategy

Improving laser powder bed fusion processability of pure Cu through powder functionalization with Ag

The Laser Powder Bed Fusion (LPBF) manufacturing of dense Cu parts with near infrared conventional systems is still challenging due to the high reflectivity and thermal conductivity of the powder. In this paper, we investigate a novel approach to improve LPBF processability of Cu through the modification of particle surface properties. Pure Cu powders were coated with a thin layer of high-conductivity Ag by electrodeposition. The coated powder was also heat-treated at 500 degrees C and 600 degrees C to promote diffusion at the coating interface, producing different powder particle configurations. LPBF equipped with 200 W laser was used to produce bulk samples using pure Cu and Cu/Ag powder, which were comprehensively characterized by electron microscopy and X-ray diffraction. The Ag coating improved the material processability and density, forming a eutectic phase mixture able to heal pores and defects at the end of the solidification process