Formation of porous surface layers in reaction bonded silicon nitride during processing

An effort was undertaken to determine if the formation of the generally observed layer of large porosity adjacent to the as-nitride surfaces of reaction bonded silicon nitrides could be prevented during processing. Isostatically pressed test bars were prepared from wet vibratory milled Si powder. Sintering and nitriding were each done under three different conditions:(1) bars directly exposed to the furnance atmosphere; (2) bars packed in Si powder; (3) bars packed in Si3N4 powder. Packing the bars in either Si of Si3N4 powder during sintering retarded formation of the layer of large porosity. Only packing the bars in Si prevented formation of the layer during nitridation. The strongest bars (316 MPa) were those sintered in Si and nitrided in Si3N4 despite their having a layer of large surface porosity; failure initiated at very large pores and inclusions. The alpha/beta ratio was found to be directly proportional to the oxygen content; a possible explanation for this relationship is discussed

Utility operational experience on the NASA/DOE MOD-0A 200-kW wind turbine

The Mod-0A 200 wind turbine was designed and fabricated as part of the Federal Wind Energy Program. Early wind turbine operation and performance data were obtained while gaining initial experience in the operation of large, horizontal axis wind turbines in typical utility environments. The Mod-0A wind turbine was turned over to the Town of Clayton Light and Water Plant, Clayton, NM, for utility operation and on December 31, 1978, the machine had completed ten months of utility operation. The machine is described and the recent operational experience at Clayton, NMis documented

Results of free yaw tests of the Mod-O 100 kilowatt wind turbine

Tests were conducted on the Mod-O 100 kW experimental wind turbine to provide data on yaw alignment characteristics of a large horizontal axis wind turbine with its yaw restraint removed (i.e., in free yaw). The wind turbine consisted of a downwind horizontal axis rotor mounted on a tubular tower. Three rotor configurations were tested. Each rotor was teetered, coned 3 deg and tip-controlled. Two of the rotors had pitch-flap coupling or Delta-3, and one rotor had none. The two rotors with Delta-3 differed in the airfoil used in the tip sections. Test results indicate the rotor without pitch-flap coupling did not align closer than 25 deg with the wind, and pitch-flap coupling improved the wind turbine's alignment with the wind. Yaw damping was shown to have a favorable effect on free yaw characteristics. The change in the tip airfoil section was shown to affect the free yaw alignment also. The rotors with Delta-3 were shown to be capable of responding to wind shifts and exhibited stable operating properties

Teetered, tip-controlled rotor: Preliminary test results from Mod-0 100-kW experimental wind turbine

Results of tests conducted using the MOD-0 100 kW experimental wind turbine are evaluated. The teetered rotor significantly decreased loads on the yaw drive mechanism and reduced blade cyclic flapwise bending moments by 25 percent at the 20 percent span location when compared to the rigid hub rotor. The teetered hub performed well, but impacted the teeter stops on occasion as wind speed and/or direction varied rapidly. The tip-controlled rotor performed satisfactorily with some expected loss of control when compared to the full span pitchable blade. The performance results indicate that a review of techniques used to calculate rotor power is in order

Design and operating experience on the US Department of Energy experimental Mod-0 100-kW wind turbine

The experimental wind turbine was designed and fabricated to assess technology requirements and engineering problems of large wind turbines. The machine has demonstrated successful operation in all of its design modes and served as a prototype developmental test bed for the Mod-0A operational wind turbines which are currently used on utility networks. The mechanical and control system are described as they evolved in operational tests and some of the experience with various systems in the downwind rotor configurations are elaborated

Stall induced instability of a teetered rotor

Recent tests on the 38m Mod-0 horizontal experimental wind turbine yielded quantitative information on stall induced instability of a teetered rotor. Tests were conducted on rotor blades with NACA 230 series and NACA 643-618 airfoils at low rotor speeds to produce high angles of attack at relatively low wind speeds and power levels. The behavior of the rotor shows good agreement with predicted rotor response based on blade angle of attack calculations and airfoil section properties. The untwisted blades with the 64 series airfoil sections had a slower rate of onset of rotor instability when compared with the twisted 230 series blades, but high teeter angles and teeter stop impacts were experienced with both rotors as wind speeds increased to produce high angles of attack on the outboard portion of the blade. The relative importance of blade twist and airfoil section stall characteristics on the rate of onset of rotor unstability with increasing wind speed was not established however. Blade pitch was shown to be effective in eliminating rotor instability at the expense of some loss in rotor performance near rated wind speed

Early operation experience on the ERDA/NASA 100 kW wind turbine

As part of the Energy Research and Development Administration (ERDA) wind energy program, NASA Lewis Research Center is testing an experimental 100-kW wind turbine. Rotor blade and drive shaft loads and tower deflection were measured during operation of the wind turbine at rated rpm. The blade loads measured are higher than anticipated. Preliminary results indicate that air flow blockage by the tower structure probably caused the high rotor blade bending moments

Measured performance of a tip-controlled, teetered rotor with an NACA 64 sub 3-618 tip airfoil

Tests were conducted on the Mod-O 100 kW Wind Turbine to determine the performance of a tip-controlled rotor having an NACA 64 sub-618 airfoil over the moveable outboard 30% of the blade, while operating at nominal rotor speeds of 21 and 31 rpm. Tests were conducted at two rotor speeds to assess the performance improvement which could be realized with 2-speed operation. Test data are compared with analytical predictions and concluding remarks are presented. The results indicate a clear performance improvement for the 2-speed operation

The response of a 38m horizontal axis teetered rotor to yaw

Recent tests on the 38m Mod-0 100 kW horizontal axis experimental wind turbine yielded quantative data on the teeter response of a rotor to yaw. The test results indicate that yaw rates as high as 5 deg/s could be used in emergency situations to unload and slow a rotor for intermediate sized (500 kW) wind turbines. The results also show that teeter response is sensitive to the direction of yaw, and that teeter response to yaw is reduced as either the rotor speed or the blade lock number is increased