Structural Health Monitoring with Piezoelectric Wafer Active Sensors--Predictive Modeling and Simulation

This paper starts a review of the state of the art in structural health monitoring with piezoelectric wafer active sensors and follows with highlighting the limitations of the current approaches which are predominantly experimental. Subsequently, the paper examines the needs for developing a predictive modeling methodology that would allow to perform extensive parameter studies to determine the sensing method’s sensitivity to damage and insensitivity to confounding factors such as environmental changes, vibrations, and structural manufacturing variability. The thesis is made that such a predictive methodology should be multi-scale and multi-domain, thus encompassing the modeling of structure, sensors, electronics, and power management. A few examples of preliminary work on such a structural sensing predictive methodology are given. The paper ends with conclusions and suggestions for further wor

Structural Health Monitoring with Piezoelectric Wafer Active Sensors—Predictive Modeling and Simulation

This paper starts a review of the state of the art in structural health monitoring with piezoelectric wafer active sensors and follows with highlighting the limitations of the current approaches which are predominantly experimental. Subsequently, the paper examines the needs for developing a predictive modeling methodology that would allow to perform extensive parameter studies to determine the sensing method’s sensitivity to damage and insensitivity to confounding factors such as environmental changes, vibrations, and structural manufacturing variability. The thesis is made that such a predictive methodology should be multi-scale and multi-domain, thus encompassing the modeling of structure, sensors, electronics, and power management. A few examples of preliminary work on such a structural sensing predictive methodology are given. The paper ends with conclusions and suggestions for further work

Piezoelectric Wafer Active Sensors in Lamb Wave-Based Structural Health Monitoring

Recent advancements in sensors and information technologies have resulted in new methods for structural health monitoring (SHM) of the performance and deterioration of structures. The enabling element is the piezoelectric wafer active sensor (PWAS). This paper presents an introduction to PWAS transducers and their applications in Lamb wave-based SHM. We begin by reviewing the fundamentals of piezoelectric intelligent materials. Then, the mechanism of using PWAS transducers as Lamb wave transmitters and receivers is presented. PWAS interact with the host structure through the shear-lag model. Lamb wave mode tuning can be achieved by judicious combination of PWAS dimensions, frequency value, and Lamb mode characteristics. Finally, use of PWAS Lamb wave SHM for damage detection on plate-like aluminum structures is addressed. Examples of using PWAS phased array scanning, quantitative crack detection with array imaging, and quantitative corrosion detection are given

Propagating, Evanescent, and Complex Wavenumber Guided Waves in High-Performance Composites

The study of propagating, evanescent and complex wavenumbers of guided waves (GWs) in high-performance composites using a stable and robust semi-analytical finite element (SAFE) method is presented. To facilitate understanding of the wavenumber trajectories, an incremental material change study is performed moving gradually from isotropic aluminum alloy to carbon fiber reinforced polymer (CFRP) composites. The SAFE results for an isotropic aluminum alloy plate are compared with the exact analytical solutions, which shows that N = 20 SAFE elements across the thickness provides \u3c0.5% error in the highest evanescent wavenumber for the given frequency-wavenumber range. The material change study reveals that reducing the transverse and shear moduli moves the wavenumber solution towards one similar to composite material. The comparison of the propagating, evanescent and complex wavenumber trajectories between composites and aluminum alloy show that antisymmetric imaginary Lamb wave modes always exist in composites although they may not exist in isotropic aluminum alloy at some frequencies. The wavenumber trajectories for a unidirectional CFRP plate show that the range of real wavenumber is much smaller than in the isotropic aluminum alloy. For laminated CFRP composite plates (e.g., unidirectional, off-axis, transverse, cross-ply and quasi-isotropic laminates), the quasi Lamb wave and shear horizontal (SH) wave trajectories are also identified and discussed. The imaginary SH wave trajectories in laminated composites are distorted due to the presence of ±45 plies. The convergence study of the SAFE method in various CFRP laminates indicates that sufficient accuracy can always be achieved by increasing the number of SAFE elements. Future work will address the stress-continuity between composite layers

Using the Gauge Condition to Simplify The Elastodynamic Analysis of Guided Wave Propagation

In this article, gauge condition in elastodynamics is explored more to revive its potential capability of simplifying wave propagation problems in elastic medium. The inception of gauge condition in elastodynamics happens from the Navier-Lame equations upon application of Helmholtz theorem. In order to solve the elastic wave problems by potential function approach, the gauge condition provides the necessary conditions for the potential functions. The gauge condition may be considered as the superposition of the separate gauge conditions of Lamb waves and shear horizontal (SH) guided waves respectively, and thus, it may be resolved into corresponding gauges of Lamb waves and SH waves. The manipulation and proper choice of the gauge condition does not violate the classical solutions of elastic waves in plates; rather, it simplifies the problems. The gauge condition allows to obtain the analytical solution of complicated problems in a simplified manner

Piezoelectric Wafer Active Sensor Embedded Ultrasonics in Beams and Plates

ABSTRACT—In this paper we present the results of a sys-tematic theoretical and experimental investigation of the fun-damental aspects of using piezoelectric wafer active sensors (PWASs) to achieve embedded ultrasonics in thin-gage beam and plate structures. This investigation opens the path for sys-tematic application of PWASs for in situ health monitoring. After a comprehensive review of the literature, we present the principles of embedded PWASs and their interaction with the host structure. We give a brief review of the Lamb wave principles with emphasis on the understanding the particle motion wave speed/group velocity dispersion. Finite element modeling and experiments on thin-gage beam and plate spec-imens are presented and analyzed. The axial (S0) and flex-ural (A0) wave propagation patterns are simulated and ex-perimentally measured. The group-velocity dispersion curves are validated. The use of the pulse-echo ultrasonic technique with embedded PWASs is illustrated using both finite element simulation and experiments. The importance of using high-frequency waves optimally tuned to the sensor–structure in-teraction is demonstrated. In conclusion, we discuss the ex-tension of these results to in situ structural health monitoring using embedded ultrasonics. KEY WORDS—Piezoelectric wafers, piezoelectric sensors, active sensors, in situ diagnostics, structural health monitor-ing, piezoelectrics, ultrasonics, elastic waves, P-waves, S-waves, shear waves, axial waves, flexural waves, Rayleig

Multi-Mode Guided Wave Detection of Various Composite Damage Types

This paper presents a new methodology for detecting various types of composite damage, such as delamination and impact damage, through the application of multimode guided waves. The basic idea is that various wave modes have different interactions with various types of composite damage. Using this method, selective excitations of pure-mode guided waves were achieved using adjustable angle beam transducers (ABTs). The tuning angles of various wave modes were calculated using Snell’s law applied to the theoretical dispersion curves of composite plates. Pitch–catch experiments were conducted on a 2-mm quasi-isotropic carbon fiber-reinforced polymer (CFRP) composite plate to validate the excitations of pure fundamental symmetric mode (S0) and shear horizontal mode (SH0). The generated pure S0 mode and SH0 mode were used to detect and separate the simulated delamination and actual impact damage. It was observed that S0 mode was only sensitive to the impact damage, while SH0 mode was sensitive to both simulated delamination and impact damage. The use of pure S0 and SH0 modes allowed for damage separation. In addition, the proposed method was applied to a 3-mm-thick quasi-isotropic CFRP composite plate using multimode guided wave detection to distinguish between delamination and impact damage. The experimental results demonstrated that the proposed method has a good capability to detect and separate various damage types in composite structures

Structural health monitoring apparatus and methodology

Disclosed is an apparatus and methodology for structural health monitoring (SHM) in which smart devices interrogate structural components to predict failure, expedite needed repairs, and thus increase the useful life of those components. Piezoelectric wafer active sensors (PWAS) are applied to or integrated with structural components and various data collected there from provide the ability to detect and locate cracking, corrosion, and disbanding through use of pitch-catch, pulse-echo, electro/mechanical impedance, and phased array technology. Stand alone hardware and an associated software program are provided that allow selection of multiple types of SHM investigations as well as multiple types of data analysis to perform a wholesome investigation of a structure