Pneumatic device of the preload and dynamic loads balancing to reduce the intensity of thermal processes in the metal cutting process

Improved reliability of the technological system "machine-tool-instrument-detail" is an important current task. Backlashes and insufficient stiffness of technological system lead to intensive wear of the cutting tool, increasing the heat in the cutting zone. Due to high temperature in the thin surface layers of the workpiece and tool thermal processes may occur which are similar to release and can cause the structural changes of the material. The current article presents the final design of the device which has been developed to reduce the intensity of thermal processes in metal cutting

Radial-piston pump for drive of test machines

The article reviews the development of radial-piston pump with phase control and alternating-flow mode for seismic-testing platforms and other test machines. The prospects for use of the developed device are proved. It is noted that the method of frequency modulation with the detection of the natural frequencies is easily realized by using the radial-piston pump. The prospects of further research are given proof

Radial-piston pump for drive of test machines

The article reviews the development of radial-piston pump with phase control and alternating-flow mode for seismic-testing platforms and other test machines. The prospects for use of the developed device are proved. It is noted that the method of frequency modulation with the detection of the natural frequencies is easily realized by using the radial-piston pump. The prospects of further research are given proof

Reduction of a fan vibration activity in a life support system of oil and gas stations

Relevance. Electromechanical fans are widely used in life support systems of oil and gas stations, operate in conditions of vibration, high rotational speeds and loads. Design, technological and operational reasons influence vibration activity of an electromechanical device. The greatest "contribution" to the existing vibrations, according to the frequency spectrum, is made by the imperfection of the design elements of the ball bearing. They are: separator movement, variable stiffness under the action of radial load, interaction of micro-dimensions of working surfaces, facet and waviness of working surfaces of rings and balls. In addition, the resulting vibrations negatively affect both the reliability and durability of the fan. Since it is technically impossible to completely eliminate the vibration activity of an electromechanical device, it is advisable to reduce it with the help of a technical solution by introducing a damping element into a kinematic circuit of the vibration source. In this regard, the development of a damping device is an integral technical task that helps to reduce the vibration activity of technical life support systems of oil and gas stations, as well as to improve the quality of environmental conditions of human life. To reduce vibration activity, a damper design is proposed that takes into account various types of energy dissipation. However, given the dense spectrum of vibration frequencies from ball bearings, a viscous friction element is introduced into the damper design. To determine the effectiveness of reducing vibration activity, a model of the damper in question was made based on the developed 3D model. For tests in determining the effectiveness of applying a viscous friction element, two variants of the damper design were used. In the first version of the damper design, there was no viscous friction element, and in the second version there was one. According to the test results of the damper layouts, it can be seen that the developed technical solution to reduce the vibration activity of the electromechanical device has practical confirmation. The studies underlying the developed design of the damper with a viscous friction element allows for reduction in the vibration amplitude. Object. Electromechanical device in operating mode. Aim. To describe the vibration activity in the operating mode of an electromechanical device in the entire spectrum of disturbing effects acting along the axes, taking into account the imperfect geometry of ball bearing parts; to develop a damper for reducing the vibration activity level in the electromechanical device. Methods. Vibration diagnostics, computational mathematics, measuring instruments, software "Vibration recorder-F", "Vibration Recorder-M2", "Logger"-recorder and "Bearing". Results. The paper demonstrated the effectiveness of the proposed technical solution to reduce the vibration amplitude in the operating frequency range of the electromechanical device rotor up to 4 times compared with the corresponding maximum amplitude value without its use

Germanium electrodeposition into porous silicon for silicon-germanium alloying

A method of germanium electrodeposition from a GeO2-based aqueous solution into the pore channels of anodic mesoporous silicon formed on n-type highly-doped (100) silicon wafers is described. The effect of deposition time, pore channel shape and preconditioning of porous silicon layers in hydrofluoric acid is evaluated. Recommendations are given in regards to the optimal parameter combinations to ensure uniform pore channel filling with germanium. The possibility of producing silicon-germanium alloys by subsequent rapid heat treatment of the germanium-filled porous silicon layers is established

Selective electrochemical deposition of indium in-between silicon nanowire arrays fabricated by metal-assisted chemical etching

Indium electrodeposition in-between silicon nanowire arrays fabricated by silver-assisted chemical etching of lightly-doped (100)-oriented silicon wafers is evaluated. It is concluded based on SEM and EDX analysis of indium's distribution that, by utilizing pulsed-mode electrodeposition and maintaining a sufficiently low duty cycle value, indium particles can be formed exclusively at the very bottom of each consecutive pore on the residual silver particles left over from metal-assisted etching. This result differs significantly from irregular pore filling along with surface and subsurface deposition observed in the cases of continuous galvanostatic deposition regimes at prolonged durations or in the absence of residual silver particles. Bottommost fusible metal deposit localization, which is unattainable on porous silicon fabricated by electrochemical anodization, is presumed to be optimal for the growth of germanium crystallites inside the pores via the electrochemical liquid-liquid-solid approach and subsequent silicon-germanium alloy formation through thermal annealing

Physico-chemical Modification of the Fibrous Filter Nozzles for Purification Processes of Water and Air

A set of experiments to study physical and chemical modification of the surface of fibers is conducted to expand the area of their application for purification of water, gas and air (including that in conditions of space). The possibility of modification of filter nozzles in the process of fiber formation by particles of coal of BAU type, copper sulfide and silver chloride is experimentally shown. The fraction of the copper sulfide powder less than 50 microns in size was crushed in a spherical mill; it was deposited on fiber at air temperature of 50° C and powder consumption of 0.5 g/l of air. The resulting material contained 6–18 CuS particles per 1 cm of the fiber length. An effective bactericidal fibrous material can be produced using rather cheap material – CuS and relatively cheap natural compounds of sulphides and oxides of heavy metals