AKARI Far-Infrared All Sky Survey

We demonstrate the capability of AKARI for mapping diffuse far-infrared emission and achieved reliability of all-sky diffuse map. We have conducted an all-sky survey for more than 94 % of the whole sky during cold phase of AKARI observation in 2006 Feb. -- 2007 Aug. The survey in far-infrared waveband covers 50 um -- 180 um with four bands centered at 65 um, 90 um, 140 um, and 160 um and spatial resolution of 3000 -- 4000 (FWHM).This survey has allowed us to make a revolutionary improvement compared to the IRAS survey that was conducted in 1983 in both spatial resolution and sensitivity after more than a quarter of a century. Additionally, it will provide us the first all-sky survey data with high-spatial resolution beyond 100 um. Considering its extreme importance of the AKARI far-infrared diffuse emission map, we are now investigating carefully the quality of the data for possible release of the archival data. Critical subjects in making image of diffuse emission from detected signal are the transient response and long-term stability of the far-infrared detectors. Quantitative evaluation of these characteristics is the key to achieve sensitivity comparable to or better than that for point sources (< 20 -- 95 [MJy/sr]). We describe current activities and progress that are focused on making high quality all-sky survey images of the diffuse far-infrared emission.Comment: To appear in Proc. Workshop "The Space Infrared Telescope for Cosmology & Astrophysics: Revealing the Origins of Planets and Galaxies". Eds. A.M. Heras, B. Swinyard, K. Isaak, and J.R. Goicoeche

Metallography of Battery Resistance Spot Welds

Li-ion cells provide an energy dense solution for systems that require rechargeable electrical power. However, these cells can undergo thermal runaway, the point at which the cell becomes thermally unstable and results in hot gas, flame, electrolyte leakage, and in some cases explosion. The heat and fire associated with this type of event is generally violent and can subsequently cause damage to the surrounding system or present a dangerous risk to the personnel nearby. The space flight environment is especially sensitive to risks particularly when it involves potential for fire within the habitable volume of the International Space Station (ISS). In larger battery packs such as Robonaut 2 (R2), numerous Li-ion cells are placed in parallel-series configurations to obtain the required stack voltage and desired run-time or to meet specific power requirements. This raises a second and less obvious concern for batteries that undergo certification for space flight use: the joining quality at the resistance spot weld of battery cells to component wires/leads and battery tabs, bus bars or other electronic components and assemblies. Resistance spot welds undergo materials evaluation, visual inspection, conductivity (resistivity) testing, destructive peel testing, and metallurgical examination in accordance with applicable NASA Process Specifications. Welded components are cross-sectioned to ensure they are free of cracks or voids open to any exterior surface. Pore and voids contained within the weld zone but not open to an exterior surface, and are not determined to have sharp notch like characteristics, shall be acceptable. Depending on requirements, some battery cells are constructed of aluminum canisters while others are constructed of steel. Process specific weld schedules must be developed and certified for each possible joining combination. The aluminum canisters' positive terminals were particularly difficult to weld due to a bi-metal strip that comes ultrasonically pre-welded by the manufacturer. This was further complicated as the maximum electrode force was limited to low-electrode force to prevent deflection of the aluminum can during welding. Other Li-ion cells are comprised of smaller diameter cylindrical steel canisters which are inherently capable of handling greater force from the electrodes. Allowing higher-electrode forces aids greatly in insuring a consistent resistance network for the weld. Overall lessons learned: developing good jigs is critical to insure the parts and electrodes are planer to one another and the location of the weld sites remains accurate and repeatable; maintaining strict control over materials is critical--materials must be of a specific hardness and chemical composition to insure that a weld schedule is repeatable; accuracy of the die used to stamp the projections is critical and worth the investment; and proper seasoning of the electrodes is critical to producing consistent welds--once the electrodes have been properly seasoned, cleaning/dressing should be avoided until it is absolutely necessary