How Nanoparticle Size and Bubble Merging is Governed by Short-Range Spatially-Controlled Double-Beam Laser Ablation in Liquids

Pulsed laser ablation in liquid (LAL) is a method for synthesizing nanoparticles with controlled composition and high purity. However, current research predominantly examines isolated cavitation bubbles, overlooking real-world LAL scenarios where numerous bubbles interact simultaneously. This study addresses this gap by investigating the effects of short-range micrometric spatially controlled double-pulse laser ablation in liquids on nanoparticle size distribution. Gold and YAG are used as model materials, and a dimensionless parameter, H*, is introduced to quantify the ratio between double bubble spatial separation and their maximum height. This parameter correlates with cavitation bubble merging time, bubble volume change rate, and subsequent nanoparticle size increase. Shadowgraphs provide valuable insights into bubble contact and fusion dynamics, showcasing phase separation by a thin water film and subsequent merging into a single bubble. Notably, a two-fold increase in nanoparticle size is observed for both Au and YAG at H* = 0.25. Our research indicates a strong association between nanoparticle size trends and cavitation bubble volume rate change, particularly emphasized at H* = 0.25. Understanding the dynamics of neighboring bubbles during LAL emphasizes the relevance of lateral pulse distances in dual-beam LAL, impacting particle size distribution in a distance-dependent manner

Unveiling Fundamentals of Multi-Beam Pulsed Laser Ablation in Liquids toward Scaling up Nanoparticle Production

Pulsed laser ablation in liquids (PLAL) is a versatile technique to produce high-purity colloidal nanoparticles. Despite considerable recent progress in increasing the productivity of the technique, there is still significant demand for a practical, cost-effective method for upscaling PLAL synthesis. Here we employ and unveil the fundamentals of multi-beam (MB) PLAL. The MB-PLAL upscaling approach can bypass the cavitation bubble, the main limiting factor of PLAL efficiency, by splitting the laser beam into several beams using static diffractive optical elements (DOEs). A multimetallic high-entropy alloy CrFeCoNiMn was used as a model material and the productivity of its nanoparticles in the MB-PLAL setup was investigated and compared with that in the standard single-beam PLAL. We demonstrate that the proposed multi-beam method helps to bypass the cavitation bubble both temporally (lower pulse repetition rates can be used while keeping the optimum processing fluence) and spatially (lower beam scanning speeds are needed) and thus dramatically increases the nanoparticle yield. Time-resolved imaging of the cavitation bubble was performed to correlate the observed production efficiencies with the bubble bypassing. The results suggest that nanoparticle PLAL productivity at the level of g/h can be achieved by the proposed multi-beam strategy using compact kW-class lasers and simple inexpensive scanning systems

Analysis of the Nanoparticle Dispersion and Its Effect on the Crystalline Microstructure in Carbon-Additivated PA12 Feedstock Material for Laser Powder Bed Fusion

Driven by the rapid development of additive manufacturing technologies and the trend towards mass customization, the development of new feedstock materials has become a key aspect. Additivation of the feedstock with nanoparticles is a possible route for tailoring the feedstock material to the printing process and to modify the properties of the printed parts. This study demonstrates the colloidal additivation of PA12 powder with laser-synthesized carbon nanoparticles at >95% yield, focusing on the dispersion of the nanoparticles on the polymer microparticle surface at nanoparticle loadings below 0.05 vol%. In addition to the descriptors “wt%” and “vol%”, the descriptor “surf%” is discussed for characterizing the quantity and quality of nanoparticle loading based on scanning electron microscopy. The functionalized powders are further characterized by confocal dark field scattering, differential scanning calorimetry, powder rheology measurements (avalanche angle and Hausner ratio), and regarding their processability in laser powder bed fusion (PBF-LB). We find that heterogeneous nucleation is induced even at a nanoparticle loading of just 0.005 vol%. Finally, analysis of the effect of low nanoparticle loadings on the final parts’ microstructure by polarization microscopy shows a nanoparticle loading-dependent change of the dimensions of the lamellar microstructures within the printed part