Microstructure and hardness evolution of solution annealed inconel 625/TiC composite processed by laser powder bed fusion

This study deals with the Inconel 625 (IN625) alloy reinforced with micro-TiC particles processed by laser powder bed fusion. The microstructure and hardness in the as-built and solution-annealed states were investigated. The microstructures of the as-built IN625 and IN625/TiC states were primarily made up of columnar grains along the building direction. After the solution annealing at 1150 °C for 2 h, the IN625 alloy consisted of equiaxed grains due to recrystallization and grain growth. On the contrary, the solution-annealed IN625/TiC composite still presented columnar grains. Therefore, the TiC particles hinder the recrystallization, indicating higher microstructure stability for the composite. For the IN625/TiC composite, both the reduced alteration of the grains and the more intensive formation of carbides prevent a remarkable hardness reduction in the so-lution-annealed state

Directed energy deposition of AISI 316L stainless steel powder: Effect of process parameters

During Laser Powder-Directed Energy Deposition (LP-DED), many complex phenomena occur. These phenomena, which are strictly related to the conditions used during the building process, can affect the quality of the parts in terms of microstructural features and mechanical behavior. This paper investigates the effect of building parameters on the microstructure and the tensile properties of AISI 316L stainless-steel samples produced via LP-DED. Firstly, the building parameters were selected starting from single scan tracks by studying their morphology and geometrical features. Next, 316L LP-DED bulk samples built with two sets of parameters were characterized in terms of porosity, geometrical accuracy, microstructure, and mechanical properties. The tensile tests data were analyzed using the Voce model and a correlation between the tensile properties and the dislocation free path was found. Overall, the data indicate that porosity should not be considered the unique indicator of the quality of an LP-DED part and that a mechanical characterization should also be performed

Carpal Tunnel Syndrome Associated with Bifid Median Nerve and Palmaris Profundus - Case Report and Literature Review

The anatomic variations of the median nerve and of the muscles of the wrist have been widely reported in literature. It is essential for the surgeon to be familiar with these variations in order to avoid accidental injury to the nerve during surgery. We report a rare case of bifid median nerve accompanied by an anomalous tendon of palmaris profundus discovered during the surgical release of carpal tunnel. The transverse carpal ligament was dissected and the anomalous tendon was left in situ because any direct compression over the median nerve was noticed intraoperatively. The patient was evaluated one year postoperatively clinically and radiologically (with MRI). At the follow up the resolution of symptoms was complete and the sleep disturbance was solved. The patient achieved a postoperative QuickDASH score of 9.1 and a Michigan Hand Questionnaire outcome score of 90 points

Effects of the solution and first aging treatment applied to as-built and post-HIP CM247 produced via Laser Powder Bed Fusion (LPBF)

In this work CM247LC, a low weldable Ni-Based alloy, was produced using selective laser melting (SLM). Despite the initial process parameter optimization, the low defect volume fraction was still uncompliant with manufacturing standards. This condition is principally caused by the high γ’ volume fraction which strongly affects the alloy weldability. Nonetheless, a crack free condition was eventually achieved applying a γ’-sub-solvus Hot Isostatic Pressing Cycle (HIP) which lowered the defects fraction down to 0.04%. The HIP cycle also demonstrated to play an important role in the stabilization of the microstructure, considerably limiting the carbides coarsening during the following heat treatment. Apart from the effectiveness of the healing process brought by HIP, the material microstructure still needs an optimization process which will be described along this paper. In fact, the Initial microstructure obtained after the printing process (the as-built condition) as well as the one obtained after HIP (post-HIP) won’t meet the desired requirements. Namely, the dendritic and γ’ free microstructure of the asbuilt material or the one with coarse and disordered particles obtained right after HIP, still need a tailored homogenization process. This paper will show how the combined effect of the solution and first aging treatment will profoundly alter the γ’ precipitation. More specifically, here, a new heat treatment recipe was developed to promote the precipitation of ordered cuboidal primary γ’ so as to improve creep and high temperature fatigue resistance. Moreover, the use of a γ’ super-solvus temperature allowed to achieve a γ’ volume fraction as high as 73% reducing its average size to 520 nm. At the same time, such heat treatment caused a profound alteration of the crystalline structures of the material promoting a general grain coarsening and the formation of equiaxial grain

Net shape HIPping of a Ni-superalloy: A study of the influence of an as-leached surface on mechanical properties

Hot Isostatic Pressing (HIP) is a net-shape powder metallurgy technique where powders densification is achieved through the application of high temperature and pressure at the same time. Powders are allocated into a hollow steel mold called capsule or canister which gives the final shape to the particles. This technique is particularly useful for manufacturing complex components made of materials which are extremely difficult to process via forging or casting. Thus, HIP is particularly indicated to handle superalloy powders such as Astroloy, which is the object of the following study. One of the most attractive peculiarities of HIP is the low material waste obtained since the overstock is limited to the layers immediately beneath the steel capsule. At the end of the HIP cycle, the canister is typically removed using an acid leaching bath which is responsible for the alteration of the outermost layers of the final product. Only a little number of research papers deal with the optimization of the removal of these layers; Consequently, manufacturers often apply a very conservative approach by eliminating more material than is actually needed with a final machining procedure. This paper aims to optimize this procedure by systematically assessing the total thickness of the altered layer of material deriving from the HIPping and leaching process together. To achieve this goal, a set of samples were prepared by removing progressively thicker layers of material and then they were bend tested. Finally, the recorded mechanical properties were compared with those obtained with the samples machined from the core material. One of the main findings is that the removal of 500 μm of material is enough to recover mechanical properties which are comparable with those observed in samples coming from the core. More specifically, by eliminating the first 100 μm material, all the corroded layer is removed, which results in an overall increase of all the mechanical properties except for ductility. This property strongly depends on the number of prior particle boundaries arising from the HIPping process itself. Thus, the correct amount of overstock material must include both these layers

Role of the chemical homogenization on the microstructural and mechanical evolution of prolonged heat-treated laser powder bed fused Inconel 625

Ni-based superalloy components for high-temperature applications rely on the long term stability of the microstructure and mechanical properties at service temperatures. Nowadays, the production of such types of components is frequently performed via Additive Manufacturing (AM) technologies. Nevertheless, few studies are dedicated to understanding the behavior of AM Ni-based superalloys upon prolonged exposure to high temperatures. This work aims at studying the effect of prolonged thermal exposures on the microstructure and mechanical properties of Inconel 625 processed by laser powder bed fusion. Thermal exposures within the range of 600 °C and 900 °C for 200 h were performed on this material. The as-built and solution annealed Inconel 625 conditions were selected. The solution annealed state implies a complete chemical homogenization, typically recommended for working at high temperatures, whereas the initial as-built state is characterized by segregations and fine dendritic structures. Upon the studied prolonged thermal exposures, the peculiar as-built microstructure formed a higher quantity of phases with smaller dimensions with respect to the solution annealed condition under thermal exposures. The smaller phases of the as-built state resulted in similar mechanical properties evolution under different temperatures. Differently, the prolonged heat-treated solution annealed conditions exhibited more marked mechanical properties variations due to coarser phases

A contribution to the knowledge of Quadraseta brasiliensis Goff and Gettinger, 1989 (Trombidiformes: Trombiculidae), with description of the deutonymph instar

In the Neotropical region the genus Quadraseta Brennan, 1970, includes 14 species, with ectoparasitic habits during the larval stage. Quadraseta brasiliensis Goff and Gettinger, 1989, was described from larvae collected on the rodent Hylaeamys megacephalus (Fisher), cited as Oryzomys capito (Olfers). According to these authors, the holotype was deposited in the Museu de Zoologia da Universidade de São Paulo and the paratypes were deposited in three other collections: Bernice Pauahi Bishop Museum, Sam Noble Oklahoma Museum of Natural History and United States National Museum of Natural History, however, no type specimens were found in any of these museums. Here we redescribe the larva, describe the deutonymph instar obtained from field-collected larvae, and report new hosts and localities for this species in Brazil. In addition we provide sequences of the 18S ribosomal RNA gene for this species

Binary projectile fragmentation of 12C at an incident energy of 33.3 MeV/nucleon

Direct binary projectile fragmentation is being investigated for the case where a 400 MeV 12C projectile breaks up into an particle and a 8Be fragment in the interaction with a thin 93Nb and 197Au target. While the 8Be fragments were measured at 9 , the correlated particles were detected in an angular range between 16 and 30 on the opposite side of the beam. From the preliminary results presented here one may obtain information on the amount of quasi-elastic fragmentation (both fragments do not suffer any further interactions after they are produced). These experimental results indicate that the quasi-elastic break-up process is the dominant contribution to the measured correlation spectra. As was also observed in earlier work, the most forward quasi-elastically emitted particles have energies exceeding the beam velocity

Media reporting: facts, nothing but facts?

This IRIS Special examines the principles of accuracy, objectivity and fairness in news and current affairs coverage by European media organisations. The issue is explored from a number of perspectives, including from that of media organisations, the Council of Europe, the European Court of Human Rights, member states, and judicial and regulatory bodies. It also includes chapters on a number of Council of Europe member states, discussing the regulatory framework that impacts upon this issue, including national legislation, case law, regulatory codes, and regulatory enforcement