Electrochemical study of aluminum corrosion in boiling high purity water

Electrochemical study of aluminum corrosion in boiling high-purity water includes an equation relating current and electrochemical potential derived on the basis of a physical model of the corrosion process. The work involved an examination of the cathodic polarization behavior of 1100 aluminum during aqueous oxidation

Corrosion reduction of aluminum alloys in flowing high-temperature water

Report describes a technique for reducing the corrosion rate of aluminum by adding colloidal substances in a closed-loop system. Experimental work shows that the addition of graphite and colloidal hydrated aluminum oxide significantly reduces the corrosion rate in flowing high-temperature water

Study of corrosion of 1100 aluminum

Corrosion of 1100 aluminum in oxygen-saturated water at 70 degrees C under experimental conditions was studied, emphasizing effects of exposure interruption, the number of specimens, and the refreshment rate. A logarithmic equation was derived to express the corrosion rate

Studies in zirconium oxidation

Study provides insight into the oxidation mechanism of zirconium by combining electrical measurements with oxidation data. The measurement of electrical potential across growing scale on zirconium and the determination of conventional weight-change oxidation data were carried out at 550, 700, and 800 degrees C

Study of crevice-galvanic corrosion of aluminum

Corrosion effects of aluminum-copper and aluminum-nickel couples in oxygenated distilled water, and aluminum alloys in oxygenated copper sulfate solution were studied. One of each of the couples had a water tight seal, and showed no substantial corrosion, and of the unsealed couples, only the aluminum-copper developed corrosion

Corrosion of Some Reactor Materials in Dilute Phosphoric Acid

Corrosion tests in dilute phosphoric acid (pH 3.5) at elevated temperature are described for X8001 aluminum, 18-8 stainless steels, aluminized carbon steel, and Zircaloy. In a 307-day dynamic test at 18 ft/sec and 315 deg C, X8001 aluminum corroded at a rate of 1/2 mdd for the first 240 days. In subsequent exposures, the corrosion rate increased, but the total average penetration at 307 days was only 0.0005 inch. At 200 days, the total corrosion in this test was one-fiftieth that in distilled water. Static tests at 225 deg C gave corrosion rates too low to measure (<0.2 mdd). Of several different 18-8 stainless steels tested in this solution at 315 deg C, only sensitized type 316 suffered intergranular attack. General attack rates of the other samples, of the order of 1/4 mdd, were obtained for the period from 94 to 186 days. Although this is much larger than the rate in distilled water, it represents a penetration rate of only about 5 x 10/sup -//sup 5/ inch/year. Aluminized carbon steel did not suffer rapid corrosion in this solution at 315 deg C, even when large areas of the carbon steel were exposed. There was a tendency for corrosion to separate the steel and aluminum with some specimens, depending on the heat treatment. Zircaloy-2 and Zircaloy-3 corrosion were of the same order in this solution at 315 deg C as in water. (auth

CORROSION OF ALUMINUM AND ITS ALLOYS IN SUPERHEATED STEAM

The corrosion behavior of pure aluminum and some of its alloys in superheated steam was found to depend markedly on the method of starting the corrosion test. Pure aluminum samples survived only in tests that were brought to temperature and pressure very rapidly. Resistant Al-- Ni-- Fe alloys performed well only if a relatively slow starting procedure was used, suffering extensive blistering or complete disintegration in a test started rapidly. Over the range of temperature and pressure investigated, 400 to 540 deg C and 150 to 600 psig, with optimum starting conditions both pure aluminum and resistant Al-- Ni-- Fe alloy samples quickly formed a very protective oxide film. Interference colors were noted for exposures of several weeks. Samples surviving a 260-day test at 540 deg C and 600 psig had less than 1-mg/cm/sup 2/ weight gain. Nonresistant alloys disintegrated in short corrosion exposures. A penetrating attack, initiated in only a few spots, rapidly destroyed the samples. The effects of composition, dispersion of second-phsse compounds, hydrogen porosity, and pretreatments were investigated for 5.6% Ni--0.3% Fe-0.1% Ti in 540 deg C, 600-psig steam. It was concluded that porosity produced by corrosion product hydrogen was a major factor in the survival of samples. A mechanism for the rapid penetrating attack was proposed as based on observations made during the study of hydrogen porosity. Pretreatment of resistant alloy samples in dry air at 540 deg C or in high-temperature water at 350 deg C greatly reduced the amount of porosity produced by corrosion in superheated steam. (auth

CORROSION OF SOME REACTOR MATERIALS IN DILUTE PHOSPHORIC ACID

Corrosion tests in dilute phosphoric acid (pH 3.5) at elevated temperature are described for X8001 aluminum, 18-8 stainless steels, aluminized carbon steel, and Zircaloy. In a 307-day dynamic test at 18 ft/sec and 315 deg C, X8001 aluminum corroded at a rate of 1/2 mdd for the first 240 days. In subsequent exposures, the corrosion rate increased, but the total average penetration at 307 days was only 0.0005 inch. At 200 days, the total corrosion in this test was one-fiftieth that in distilled water. Static tests at 225 deg C gave corrosion rates too low to measure (<0.2 mdd). Of several different 18-8 stainless steels tested in this solution at 315 deg C, only sensitized type 316 suffered intergranular attack. General attack rates of the other samples, of the order of 1/4 mdd, were obtained for the period from 94 to 186 days. Although this is much larger than the rate in distilled water, it represents a penetration rate of only about 5 x 10/sup -//sup 5/ inch/year. Aluminized carbon steel did not suffer rapid corrosion in this solution at 315 deg C, even when large areas of the carbon steel were exposed. There was a tendency for corrosion to separate the steel and aluminum with some specimens, depending on the heat treatment. Zircaloy-2 and Zircaloy-3 corrosion were of the same order in this solution at 315 deg C as in water. (auth

DEUTERIUM-HYDROGEN EXCHANGE IN BOEHMITE CORROSION PRODUCT FORMED ON PURE ALUMINUM IN BOILING WATER

Proton-deuteron exchange is rapid in boehmite corrosion product formed on pure aluminum in boiling water. In addition, deuterated boehmite films undergo rapid exchange with the humidity of the atmosphere. This explains the previously reported anomaly in the H-D exchange rate for the growing corrosion product on 1100 aluminum. (auh