Analysis of thin strip profile during asymmetrical cold rolling with roll crossing and shifting mill

Strip profile control during rolling is required to assure the dimensional quality of rolled thin strip is acceptable for customers. Throughout rolling, the strip profile is controlled by using the advanced shape control rolling mill, such as the combination of work roll crossing and shifting during asymmetrical rolling, the one of the valuable methods to control the strip profile quality in rolling process. In this paper, the influences of cold rolling parameters such as the crossing angle and axial shifting value of work rolls on the strip profile are analysed. The strip shape control is discussed under both symmetrical and asymmetrical rolling conditions. The obtained results are appropriate to control the rolled thin strip profile in practice. (2014) Trans Tech Publications, Switzerland

Experimental study on adhesion of oxide scale on hot-rolled steel strip

An experimental method was developed to study the adherence properties of the oxide scale formed on microalloyed low carbon steel after hot strip rolling. The evolution of the oxide scale during laminar cooling was investigated using Gleeble 3500 Thermal-Mechanical Simulator connected with a humid air generator. After the sample cooled down to ambient temperature, the oxide scale was protected by lacquer to prevent the scale from losing. Physicochemical characteristics of the oxide scale were examined and the adherence mechanism was discussed. Decomposed wustite a mixture of α-iron and magnetite (Fe3O4), can substantially improve the integrity of oxide scale. However, large quantities of hematite (Fe2O3) or retained wustite (FeO) were found detrimental to the adhesion of the oxide scale. It is found that the adherence of oxide scales significantly depends on the phase composition of oxide scales with different thickness

Analysis of axisymmetric cup forming of metal foil and micro hydroforming process

A novel forming method micro hydromechanical deep drawing (MHDD) is focused to improve the tribological property and forming limit. In this study, a theoretical model for MHDD is developed to investigate the size effect on deformation behavior in micro hydromechanical deep drawing. The effects of fluid pressure, the difference of friction coefficients at inner pockets and outer pockets are considered in the investigation on the size effect of tribological property. The friction force decreases as the scale factor decreases in MHDD process. It is also found that the tribological property in micro scale can be improved by applying the fluid pressure. The forming limit decreases as the relative punch diameter increases. However, it is clarified that the forming limit can be improved by decreasing the friction force in MHDD

Micromechanics of thin oxide scale and surface roughness transfer in hot metal rolling

The deformation micromechanics of the thin oxide scale formed in hot metal rolling and surface roughness transfer characterization are very important for the quality of the finished product. Finite element simulation of the thin oxide scale deformation and surface roughness transfer is carried out. Surface asperity deformation of the thin oxide scale and strip is focused. Surface characterisation and micromechanics of the thin oxide scale deformation are obtained from the finite element simulation and experimental measurements. Simulation results are close to the measured values. The forming features of surface roughness transfer during hot metal rolling with lubrication are also discussed

A new micro scale FE model of crystalline materials in micro forming process

Micro forming of metals has drawn global attention due to the increasing requirement of micro metal products. However, the size effects become significant in micro forming processes and affect the application of finite element (FE) simulation of micro forming processes. Dividing samples into small areas according to their microstructures and assigning individual properties to each small area are a possible access to micro forming simulation considering material size effects. In this study, a new model that includes both grains and their boundaries was developed based on the observed microstructures of samples. The divided subareas in the model have exact shapes and sizes with real crystals on the sample, and each grain and grain boundaries have their own properties. Moreover, two modelling methods using different information from the microstructural images were introduced in detail. The two modelling methods largely increase the availability of various microstructural images. The new model provides accurate results which present the size effects well

Study on surface asperity flattening in cold quasi-static uniaxial planar compression by crystal plasticity finite element method

In order to study the surface asperity flattening in a quasi-static cold uniaxial planar compression, the experimental results of atomic force microscope and electron backscattered diffraction have been employed in a ratedependent crystal plasticity model to analyze this process. The simulation results show a good agreement with the experimental results: in this quasi-static deformation process, lubrication can hinder the surface asperity flattening process even under very low deformation rate. However, due to the limitation of the model and some parameters, the simulation results cannot predict all the properties in detail such as S orientation {123}and the maximum stress in sample compressed without lubrication. In addition, the experimental results show, with an increase in gauged reduction, the development of Taylor factor, and CSL boundaries show certain tendencies. Under the same gauged reduction, friction can increase the Taylor factor and Σ = 7

Special Libraries, January 1920

Volume 11, Issue 1https://scholarworks.sjsu.edu/sla_sl_1920/1000/thumbnail.jp

Experimental Study on Adhesion of Oxide Scale on Hot-Rolled Steel Strip

An experimental method was developed to study the adherence properties of the oxide scale formed on microalloyed low carbon steel after hot strip rolling. The evolution of the oxide scale during laminar cooling was investigated using Gleeble 3500 Thermal-Mechanical Simulator connected with a humid air generator. After the sample cooled down to ambient temperature, the oxide scale was protected by lacquer to prevent the scale from losing. Physicochemical characteristics of the oxide scale were examined and the adherence mechanism was discussed. Decomposed wustite a mixture of α-iron and magnetite (Fe3O4), can substantially improve the integrity of oxide scale. However, large quantities of hematite (Fe2O3) or retained wustite (FeO) were found detrimental to the adhesion of the oxide scale. It is found that the adherence of oxide scales significantly depends on the phase composition of oxide scales with different thickness

Effects of surface preparation on tribological behaviour of a ferritic stainless steel in hot rolling

Some defects on the surface of carbon steel do not need to be removed before hot rolling because the surface will be vigorously oxidised in a reheating environment. Thus the defects can be minimised by oxidising and then removed by the de-scaling process. The defects on the surface of ferritic stainless steels, however, are not easily removed by oxidation when a high chromium concentration is used. In this paper, a ferritic stainless steel grade 445 was selected as a research material. The effects of different surface features on oxidation and tribological behaviour in the hot rolling process were investigated. Three surface states were prepared, namely, smooth surface, surface with 45° grinding marks and surface with oscillation marks. The samples were put into an electric furnace at 1100 °C for reheating. Hot rolling tests were carried out on a 2-high Hille 100 experimental rolling mill. Rolling forces were measured, and the coefficient of friction was calculated and compared under various rolling parameters. It was found that the original surface profiles with grinding marks were still maintained during oxidation. The original oxide scale on the surface with oscillation marks caused the formation of irregular oxide nodules and the spallation of the oxide scale. Surface morphology and the reduction in thickness had a significant impact on the oxide scale integrity and coefficient of friction in the hot rolling process