Gearless generator with magnets on the stator for wind turbine

In this work a new design of multi-pole gearless low-speed Generator with Magnets on the Stator (GMS) for wind turbine is described. Gearless GMS combines both high number of magnetic poles created by magnets and low-pole winding creating strong electromotive force. Therefore GMS has high efficiency and low operational speed. The GMS mathematical model has been developed. The low-speed gearless GMS was designed with the help of the developed mathematical model. Comparison of the designed GMS with a generator with magnets on the rotor (SG) is given. The GMS active material cost is 2.3 times less than that for the SG. The GMS mass is 1.3 times less. The GMS has higher efficiency at the rated speed. Also GMS maintain high efficiency in wide range of torques and speeds and GMS torque ripple is low. © 2018 Web Portal IOP. All rights reserved

Synchronous reluctance generator with ferrite magnets for wind turbine

Synchronous reluctance generators with ferrite magnets in the rotor (PMSynRG) are a good alternative to synchronous generators (SG) with rare-earth magnets. The comparison between a SG with rare-earth magnets and a PMSynRG with ferrite magnets of the same diameter, stack length, power and speed is given in the paper. Twice as less magnets are required for the PMSynRG with ferrite magnets than for the SG with rare-earth magnets. The cost of the ferrite magnets is 4.4 times less than of the rare earth magnets. Also, the PMSynRG with ferrite magnets has much higher efficiency than the SG. The half-integer slot number per pole and phase is chosen to achieve rather low torque ripple without skewing the rotor. © 2018 Institute of Physics Publishing.All Rights Reserved

Design optimization of a permanent-magnet flux-switching generator for direct-drive wind turbines

Due to the increasing need for direct-drive wind turbines, a large number of papers are dedicated to the optimization of low-speed wind generators. A permanent-magnet flux-switching machine can be a valuable option to use in such applications. This paper describes the optimization procedure of a direct-drive flux-switching wind generator. The average losses, the required converter power, and the cost of permanents magnets were chosen as the optimization objectives. To reduce the calculation efforts during the optimization, a method to construct the substituting load profiles is proposed. Two-mode and three-mode substituting profiles were constructed on the basis of the nine-mode initial profile. The losses calculated under the two-mode, three-mode, and nine-mode profiles accurately coincided, which supported the use of the low-mode substituting profiles instead of the initial one. During the optimization, the average losses decreased by 30%, which corresponded to an increase in the average efficiency by almost 6%. The required converter power was decreased by 10%. The total active material mass, cogging torque, and torque ripple were also slightly decreased. © 2019 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/)

Optimal design of gearless flux-switching generator with ferrite permanent magnets

In this paper, the optimal design of the Flux-Switching Generator with ferrite magnets based on a two-mode substituting load profile for a gearless wind generator is considered. A onecriterion Nelder-Mead method is used to optimize the generator design. The optimization function is constructed mainly so as to minimize the average losses in the generator and the required AC-DC converter power. Also, the Flux-Switching Generator torque-ripple and the ferrite magnets volume are minimized. Using substituting profiles instead of initial ones reduces the calculation efforts substantially. The paper contains the analysis of the optimal design of the Flux-Switching Generator with ferrite magnets. © 2020 by the authors.Ministry of Education and Science of the Russian Federation, MinobrnaukaThe research was conducted on theme no. 8.9549.2017/8.9. within the frame of the government task of the Ministry of Education and Science of the Russian Federation in R&D. The authors thank the editors and reviewers for careful reading, and constructive comments

Optimum design of high-speed single-phase flux reversal motor with reduced torque ripple

Single-phase motors are used in low-power, cost-effective, variable-speed applications. As a replacement to traditional single-phase synchronous motors with magnets on the rotor, single-phase flux reversal motors (FRMs) with a rugged and reliable toothed rotor are considered for the high-speed applications. However, torque pulsations of single-phase motors are high. The aim of this work is to minimize the torque ripple and increase its minimum instantaneous value, as well as to reduce FRM losses. To solve this problem, an asymmetric rotor is used, and an objective function is proposed, which includes parameters characterizing the pulsations of the torque and the loss of FRM for two load conditions. To optimize the single-phase FRM and minimize the objective function, the Nelder-Mead method was applied. The optimization criterion was selected to maximize the efficiency, to reduce the torque ripple, and to the avoid the negative torque in a wide range of powers at the fan load (quadric dependence of torque on speed). Two operating loading modes are considered. After two stages of optimization, the peak-to-peak torque ripple in the FRM in the rated loading mode decreased by 1.7 times, and in the mode with reduced load by 2.7 times. In addition, in the FRM before optimization, the torque has sections with negative values, and in the FRM after optimization, the torque is positive over the entire period. Although losses in the rated mode increased by 4%, when underloaded, they decreased by 11%, which creates an additional advantage for applications that work most of the time with underload. © 2020 by the authors.Ministry of Science and Higher Education of the Russian Federation: FEUZ-2020-0060The work was partially supported by the Ministry of Science and Higher Education of the Russian Federation (through the basic part of the government mandate, Project No. FEUZ-2020-0060). The authors thank the editors and reviewers for careful reading, and constructive comments

Comparison between rare-earth and ferrite permanent magnet flux-switching generators for gearless wind turbines

Flux switching generators with permanent magnets (PMs) on the stator is a good alternative to traditional synchronous generators for gearless wind turbines. This paper is dedicated to the comparison of the 3-phase rare-earth and ferrite PM flux switching generators considered in gearless wind generator application (332 rpm, 1784 W). The machines are designed and optimized using the Nelder–Mead algorithm coupled with 2D FEM model. The objective function is built taking into account the following objectives: the average efficiency of the generators over the wind turbine profile, the required power of the AC–DC converter, the quantity of the magnets and the torque ripple. It is found that the ferrite PM flux switching generator can be an attractive alternative to the rare-earth one. The averaged efficiency of the generator with ferrite PM is higher by 4.1% than that of the rare-earth one. The active power of the ferrite generator is also higher in a wide range of powers. Although the mass of the ferrite PM generator is 2.4 times higher, the costs of the generators are approximately similar since the rare-earth magnets are much more expensive than ferrite ones

Life cycle energy cost assessment for pump units with various types of line-start operating motors including cable losses

The paper presents a comparative analysis of life-cycle energy consumption for three different types of 4 kW line-start motors used in a pump unit with throttling: the most widely used induction motor with IE3 efficiency class, line start permanent magnet synchronous motor with IE4 efficiency class and line start synchronous reluctance motor with IE4 efficiency class. The operating cycle for pump units with constant flow is considered for the above-mentioned types of motors taking into account not only the losses in the pump and motor, but also in the power supply cable. It is shown that the line start synchronous reluctance motor without magnets has the highest efficiency over the entire considered loading range. However, its power factor is lower than that of the synchronous motor with magnets and therefore it has more significant losses in power supply cable. Despite this disadvantage, the line-start reluctance motor is a good alternative to widespread induction motor since it allows saving of approximately 4000 euro more than the latter during the 20 years life cycle. It also provides similar savings in comparison to the permanent magnet synchronous motor, but unlike it, it does not have costly rare-earth materials in the rotor. © 2020 by the authors

Energy efficiency analysis of fixed-speed pump drives with various types of motors

The paper presents a comparative analysis of energy consumption by 2.2 kW electric motors of various types and energy efficiency classes in the electric drive of a pump unit with throttle control in a water supply system. Line-start permanent-magnet synchronous motors of the IE4 energy efficiency class and induction motors of the IE4 and IE3 energy efficiency classes of various manufacturers were considered (IE4 and IE3 are labels of energy efficiency classes of electric motors according to IEC 60034-30-1 standard). Energy consumption at a hydraulic load changing under a typical duty cycle was calculated based on the nameplate data of the pump and electric motors. The developed method shows that selecting an electric motor based on the IE energy efficiency class under the IEC 60034-30-1 standard (i.e., based on efficiency at a rated load) may not provide the minimum energy consumption of a variable flow pump unit over a typical duty cycle. In particular, the considered IE4 class line-start permanent-magnet synchronous motors do not provide significant advantages over IE4 class induction motors, and sometimes even over IE3 class induction motors when they are used in variable flow pump units. © 2019 by the authors.Ministry of Education and Science of the Russian Federation, MinobrnaukaThe research was conducted as part of theme no. 8.9549.2017/8.9. within the frame of the government task of the Ministry of Education and Science of the Russian Federation regarding R&D

Efficiency analysis of low electric power drives employing induction and synchronous reluctance motors in pump applications

Due to the rapid increase in the number of variable speed AC drives, the analysis of their energy efficiency has become highly essential. However, such an analysis requires consideration of a wide variety of factors. This includes considering the energy loss in the frequency converter, depending on the motor type. In this article, a computational comparison of the energy properties of variable frequency pump drive employing two types of electric machines, i.e. an induction and a synchronous reluctance motor, is presented. The effect of the motor type on the losses in a low-voltage two-stage frequency converter using analytical and numerical models, with a further comparison, is investigated. Furthermore, an alternative approach to determine the current magnitude and power factor of the load of the converter is suggested. Eventually, this study provides a quantitative estimate of the increase in losses in the converter caused by using the two different motor types. Several experimental tests are conducted on induction and synchronous 1.1 kW reluctance motors. © 2019 by the authors. Licensee MDPI, Basel, Switzerland

Optimal design of a novel three-phase high-speed flux reversal machine

A single-phase flux reversal machine (FRM) has many advantages in high-speed applications because of its simple and reliable rotor structure without magnets or winding, simple and cheap concentrated stator windings, high efficiency, and power density. However, the major problem of single-phase motors is the high torque ripple, which shortens their lifetime and causes noise and vibrations, not only in the machine, but also in the mechanisms coupled therewith. This paper presents a novel three-phase machine consisting of three single-phase machines, having a common shaft aiming to reduce the torque ripple and to improve motor behavior. In this paper, the mathematical model of the single-phase flux reversal motor, as well as the conversion procedure of the single-phase motor parameters to the three-phase ones, is considered. Furthermore, an optimization procedure of the motor and choosing the optimization objectives are done. The finite element two-dimensional (2D) method is used to simulate the machine and to show the results