Adaptive unstructured meshing for thermal stress analysis of built-up structures

An adaptive unstructured meshing technique for mechanical and thermal stress analysis of built-up structures has been developed. A triangular membrane finite element and a new plate bending element are evaluated on a panel with a circular cutout and a frame stiffened panel. The adaptive unstructured meshing technique, without a priori knowledge of the solution to the problem, generates clustered elements only where needed. An improved solution accuracy is obtained at a reduced problem size and analysis computational time as compared to the results produced by the standard finite element procedure

Evaluation of an adaptive unstructured remeshing technique for integrated fluid-thermal-structural analysis

An adaptive unstructured remeshing technique is evaluated for integrated fluid-thermal-structural analysis. The technique is combined with the finite element method to solve: (1) the Navier-Stokes equations for high-speed compressible flow; (2) the energy equation for the structural-thermal response; and (3) the quasi-static equilibrium equations for the structural response. The remeshing technique and the analysis solution procedure are described. The effectiveness of the approach is evaluated with two application studies. The flow analysis of Mach 8 shock-shock interference on a three-inch-diameter cylinder is used as the first application study to demonstrate the capability of the remeshing technique and to examine proper remeshing indicators for the inviscid and boundary layer regions. The applicability of the approach for the thermal and structural analyses of the structure is evaluated in the second application study of a 0.25-inch-diameter convectively cooled leading edge subjected to intense aerodynamic heating. Issues associated with remeshing indicators for thermal stress problems are identified

Improved Finite Element Methodology for Integrated Thermal-Structural Analysis

An integrated thermal-structural finite element approach for efficient coupling of thermal and structural analysis is presented. New thermal finite elements which yield exact nodal and element temperatures for one-dimensional linear steady-state heat transfer problems are developed. A nodeless variable formulation is used to establish improved thermal finite elements for one-dimensional nonlinear transient and two-dimensional linear transient heat transfer problems. The thermal finite elements provide detailed temperature distributions without using additional element nodes and permit a common discretization with lower order congruent structural finite elements. The accuracy of the integrated approach is evaluated by comparisons with analytical solutions and conventional finite element thermal-structural analyses for a number of academic and more realistic problems. Results indicate that the approach provides a significant improvement in the accuracy and efficiency of thermal-stress analysis for structures with complex temperature distributions

A Taylor-Galerkin finite element algorithm for transient nonlinear thermal-structural analysis

A Taylor-Galerkin finite element solution algorithm for transient nonlinear thermal-structural analysis of large, complex structural problems subjected to rapidly applied thermal-structural loads is described. The two-step Taylor-Galerkin algorithm is an application of an algorithm recently developed for problems in compressible fluid dynamics. The element integrals that appear in the algorithm can be evaluated in closed form for two and three dimensional elements

Coupled flow, thermal and structural analysis of aerodynamically heated panels

A finite element approach to coupling flow, thermal and structural analyses of aerodynamically heated panels is presented. The Navier-Stokes equations for laminar compressible flow are solved together with the energy equation and quasi-static structural equations of the panel. Interactions between the flow, panel heat transfer and deformations are studied for thin stainless steel panels aerodynamically heated by Mach 6.6 flow

Finite element thermo-viscoplastic analysis of aerospace structures

The time-dependent thermo-viscoplastic response of aerospace structures subjected to intense aerothermal loads is predicted using the finite-element method. The finite-element analysis uses the Bodner-Partom unified viscoplastic constitutive relations to determine rate-dependent nonlinear material behavior. The methodology is verified by comparison with experimental data and other numerical results for a uniaxially-loaded bar. The method is then used (1) to predict the structural response of a rectangular plate subjected to line heating along a centerline, and (2) to predict the thermal-structural response of a convectively-cooled engine cowl leading edge subjected to aerodynamic shock-shock interference heating. Compared to linear elastic analysis, the viscoplastic analysis results in lower peak stresses and regions of plastic deformations

Thermal-structural finite element analysis using linear flux formulation

A linear flux approach is developed for a finite element thermal-structural analysis of steady state thermal and structural problems. The element fluxes are assumed to vary linearly in the same form as the element unknown variables, and the finite element matrices are evaluated in closed form. Since numerical integration is avoided, significant computational time saving is achieved. Solution accuracy and computational speed improvements are demonstrated by solving several two and three dimensional thermal-structural examples

Finite element flow-thermal-structural analysis of aerodynamically heated leading edges

Hypersonic vehicles operate in a hostile aerothermal environment which has a significant impact on their aerothermostructural performance. Significant coupling occurs between the aerodynamic flow field, structural heat transfer, and structural response creating a multidisciplinary interaction. A long term goal of the Aerothermal Loads Branch at the NASA Langley Research Center is to develop a computational capability for integrated fluid, thermal and structural analysis of aerodynamically heated structures. The integrated analysis capability includes the coupling between the fluid and the structure which occurs primarily through the thermal response of the structure, because: (1) the surface temperature affects the external flow by changing the amount of energy absorbed by the structure, and (2) the temperature gradients in the structure result in structural deformations which alter the flow field and attendant surface pressures and heating rates. In the integrated analysis, a finite element method is used to solve: (1) the Navier-Stokes equations for the flow solution, (2) the energy equation of the structure for the temperature response, and (3) the equilibrium equations of the structure for the structural deformation and stresses

Finite Element Method for Analysis of Conjugate Heat Transfer between Solid and Unsteady Viscous Flow

A fractional four-step finite element method for analyzing conjugate heat transfer between solid and unsteady viscous flow is presented. The second-order semi-implicit Crank-Nicolson scheme is used for time integration and the resulting nonlinear equations are linearized without losing the overall time accuracy. The streamline upwind Petrov-Galerkin method (SUPG) is applied for the weighted formulation of the Navier-Stokes equations. The method uses a three-node triangular element with equal-order interpolation functions for all the variables of the velocity components, the pressure and the temperature. The main advantage of the method presented is to consistently couple heat transfer along the fluid-solid interface. Four test cases, which are the lid-driven cavity flow, natural convection in a square cavity, transient flow over a heated circular cylinder and forced convection cooling across rectangular blocks, are selected to evaluate the efficiency of the method presented

Application of integrated fluid-thermal-structural analysis methods

Hypersonic vehicles operate in a hostile aerothermal environment which has a significant impact on their aerothermostructural performance. Significant coupling occurs between the aerodynamic flow field, structural heat transfer, and structural response creating a multidisciplinary interaction. Interfacing state-of-the-art disciplinary analysis methods is not efficient, hence interdisciplinary analysis methods integrated into a single aerothermostructural analyzer are needed. The NASA Langley Research Center is developing such methods in an analyzer called LIFTS (Langley Integrated Fluid-Thermal-Structural) analyzer. The evolution and status of LIFTS is reviewed and illustrated through applications