Interference fit effect on holed single plates loaded with tension-tension stresses

This paper deals with the influence of interference fit coupling on the fatigue strength of holed plates. The effect was investigated both experimentally and numerically. Axial fatigue tests have been carried out on holed specimens made of high performance steel (1075MPa of Ultimate strength and 990MPa of Yield strength) with or without a pin, made of the same material, press fitted into their central hole. Three different conditions have been investigated: free hole specimens, specimens with 0.6% of nominal specific interference and specimens with 2% of nominal specific interference. The experimental stress-life (S–N) curves pointed out an increased fatigue life of the interference fit specimens compared with the free hole ones. The numericalinvestigation was performed in order to analyse the stress fields by applying an elastic plastic 2D simulation witha commercial Finite Element software. The stress history and distribution along the contact interference of the fitted samples indicates a significant reduction of the local stress range due to the externally applied loading (remote stress) since a residual and compressive stress field is generated by the pin insertion

Interference fit effect on holed single plates loaded with tension-tension stresses

This paper deals with the influence of interference fit coupling on the fatigue strength of holed plates. The effect was investigated both experimentally and numerically. Axial fatigue tests have been carried out on holed specimens made of high performance steel (1075MPa of Ultimate strength and 990MPa of Yield strength) with or without a pin, made of the same material, press fitted into their central hole. Three different conditions have been investigated: free hole specimens, specimens with 0.6% of nominal specific interference and specimens with 2% of nominal specific interference. The experimental stress-life (S–N) curves pointed out an increased fatigue life of the interference fit specimens compared with the free hole ones. The numerical investigation was performed in order to analyse the stress fields by applying an elastic plastic 2D simulation with a commercial Finite Element software. The stress history and distribution along the contact interference of the fitted samples indicates a significant reduction of the local stress range due to the externally applied loading (remote stress) since a residual and compressive stress field is generated by the pin insertion

Mechanical characterization of parts fabricated by additive manufacturing

The explosion in the numbers of industrial applications making use of additive manufacturing (AM) techniques requires the use of reliable experimental data and appropriate design methods in order to ensure the adequate performance and safety of newly designed AM components. This Special Issue represents a collection of both experimental end numerical studies, covering the two realms of metallic and polymeric materials. The Special Issue is completed by papers focused on design and optimization problems, and on repair as well as on cost issues related to the production of AM components, which provide useful guidelines for design engineers and researchers

Effect of different underhead shot-peening and lubrication conditions on high-strength screws undergoing multiple tightenings

This study investigates the effect of shot-peening on the bearing friction coefficient of 42CrMoV grade 14.9 screws. An experimental campaign was conducted on a tribological testing rig, investigating the combined effects of shot peening treatments, lubrication conditions, and number of tightenings on the frictional coefficient. A first set of tests was performed, considering the same shot-peening conditions as in a previous study to highlight the role of different material. A second campaign was carried out, adjusting the process parameters to enhance the tribological response. Small shots and high-impact energy are suitable for tightening with lubricant, whereas, in dry conditions, larger shots and lower-impact energy lead to particularly low friction coefficients that are well aligned to those achievable when using lubricants

Effects of infill temperature on the tensile properties and warping of 3D-printed polylactic acid

Although extensive research has been carried out on the effects of temperature on the properties of parts by fused filament fabrication, no study considered the opportunity to use different temperatures and cooling strategies for the contour and the infill region. The purpose of this investigation is to explore such an opportunity through an experimental campaign on polylactic acid. Specifically, the variations in tensile properties and warping occurring with different infill temperatures and cooling methods are documented. The results demonstrate that diversifying process parameters used for the contour and infill of the part allow for significant improvements in mechanical properties without affecting the distortion of the manufactured samples. This result can be achieved by either increasing the nozzle temperature or switching off the cooling fan during infilling

On the impact strength of adhesive bonded pin-and-collar joints

Nowadays, the adhesive technology is gaining relevance in industrial sectors where impact operating conditions are very common. At the same time, tests on cylindrical joints represent a well-established method for determining the static strength of structural adhesives. This work aims at assessing the impact properties of structural adhesives by means of cylindrical joints. The investigation involved two adhesive formulations (an epoxy resin and an anaerobic) and has been carried out under static, quasi-static and low-velocity impact conditions. The main outcomes of the work are: (i) the pin-collar specimen is well suited to analyzing the impact properties of adhesives; (ii) both adhesives showed a dependence of the strength and stiffness properties on the strain rate; (iii) the epoxy product showed a greater impact toughness than the anaerobic. In appendix, the authors report the tuning procedure of a CZM numerical model in a commercial FE package, based on the experimental results

Interference fit effect on holed single plates loaded with tension-tension stresses

This paper deals with the influence of interference fit coupling on the fatigue strength of holed plates. The effect was investigated both experimentally and numerically. Axial fatigue tests have been carried out on holed specimens made of high performance steel (1075MPa of Ultimate strength and 990MPa of Yield strength) with or without a pin, made of the same material, press fitted into their central hole. Three different conditions have been investigated: free hole specimens, specimens with 0.6% of nominal specific interference and specimens with 2% of nominal specific interference. The experimental stress-life (S–N) curves pointed out an increased fatigue life of the interference fit specimens compared with the free hole ones. The numericalinvestigation was performed in order to analyse the stress fields by applying an elastic plastic 2D simulation witha commercial Finite Element software. The stress history and distribution along the contact interference of the fitted samples indicates a significant reduction of the local stress range due to the externally applied loading (remote stress) since a residual and compressive stress field is generated by the pin insertion

Design and Optimization of a Pneumatic Clamping System for Direct-Driven Rotary Tables

Modern direct-driven and high-speed rotary tables with torque motor are optimally suited for all handling and assembly applications that require the shortest indexing times and flexible positioning. The following paper is devoted to the study, the design, and the optimization of an innovative table clamping system (brake for accurate positioning) actuated by pneumatic energy, working at a maximum clamping pressure of 6 bar. The challenge for the aforementioned application is related to developing a solution able to provide a maximum tangential torque (with clamping actuated) in the range of thousands of Nm without leveraging the use of high-pressure hydraulic energy. The optimization of the proposed solution is based on the precise calculation of the stresses in order to perform a fatigue assessment and on the elastic deformation of the clamps in order to set the correct tolerances between the mating parts. Eventually, an experimental campaign is carried out in order to tune the numerical model, which is then used to validate the proposed design solution

Effect of the Position in the Build Chamber on the Fatigue Strength of Additively Manufactured Maraging Steel MS1

The quality of additively produced parts and the achievable mechanical response may be affected by several factors, such as build orientation, heat treatment, or machining. A further rarely investigated factor is the position of the built part in the chamber with respect to inert gas flow. Previous studies have highlighted that the interaction between gas flow and laser track may induce an intense vaporization with consequent lack of fusion, particle entrainment, drop in density and denudation of the produced part, which is likely to detrimentally affect mechanical properties. This study addresses the effect of part position on the fatigue strength of heat-treated maraging steel MS1 produced by an EOSINT M280 machine in a nitrogen environment. Novelty arises from the lack of studies in this field, especially under fatigue. A factorial plan with subsequent statistical analysis highlighted that positioning the part upstream with respect to the gas flow leads to a slightly lower fatigue strength; however, no significant differences are observed. The failure mode, involving initiation from subsurface porosities of the same size, is also unaffected. Finally, a fatigue limit of 26% of the ultimate tensile strength is found, which is consistent with previous outcomes

Fatigue response of additively manufactured as-built 15-5 PH stainless steel and effects of machining and thermal and surface treatments

Additively produced 15-5 PH stainless steel has wide industrial applications, but the combined effects of heat treatment, machining, and shot-peening and their order have not been deeply investigated. This topic is addressed here by a 2-by-3 experimental plan that has involved S–N curve and fatigue limit determination, using vertically built cylindrical samples, tested under rotating bending. The obtained responses have been analyzed by an ANOVA-based statistical approach for comparison of fatigue trends. Results indicate that heat treatment without machining may be even detrimental for fatigue due to embrittlement. Conversely, machining with subsequent shot-peening, even without heat treatment, has a remarkable impact and leads to a doubled fatigue strength with respect to as-built material. This strength is also quite close to that achievable for wrought material. The study has been completed by micrography and fractography, to reveal the dependence of microstructure, crack initiation sites, and failure mode on the performed treatments