Photoinduced Processes as a Way to Sustainable Polymers and Innovation in Polymeric Materials

Photoinduced processes have gained considerable attention in polymer science and have greatly implemented the technological developments of new products. Therefore, a large amount of research work is currently developed in this area: in this paper we illustrate the advantages of a chemistry driven by light, the present perspectives of the technology, and summarize some of our recent research works, honoring the memory of Prof. Aldo Priola who passed away in March 2021 and was one of the first scientists in Italy to contribute to the field

Photocuring of Epoxidized Cardanol for Biobased Composites with Microfibrillated Cellulose

Cardanol is a natural alkylphenolic compound derived from Cashew NutShell Liquid (CNSL), a non-food annually renewable raw material extracted from cashew nutshells. In the quest for sustainable materials, the curing of biobased monomers and prepolymers with environmentally friendly processes attracts increasing interest. Photopolymerization is considered a green technology owing to low energy requirements, room temperature operation with high reaction rates, and absence of solvents. In this work we study the photocuring of a commercially available epoxidized cardanol, and explore its use in combination with microfibrillated cellulose (MFC) for the fabrication of fully biobased composites. Wet MFC mats were prepared by filtration, and then impregnated with the resin. The impregnated mats were then irradiated with UV light. Fourier Transform InfraRed (FTIR) spectroscopy was used to investigate the photocuring of the epoxidized cardanol, and of the composites. The thermomechanical properties of the composites were assessed by thermogravimetric analysis, differential scanning calorimetry and dynamic mechanical analysis. We confirmed that fully cured composites could be obtained, although a high photoinitiator concentration was needed, possibly due to a side reaction of the photoinitiator with MFC

Enhancing properties and water resistance of PEO-based electrospun nanofibrous membranes by photo-crosslinking

Abstract In this study, modified fibrous mats of poly(ethylene oxide) (PEO) were fabricated through the versatile technique of electrospinning. Acrylic monomers were added to PEO with different composition ratios, and the mats were irradiated. The kinetics of photo-cross-linking reaction in the presence of the acrylic cross-linkers, as well as the structural, thermal and mechanical properties of the nanofibers, were studied. The morphology of the fibrous membranes before and after water treatment was monitored, and the insoluble fraction of the fibers was measured. As a result, by tuning the photo-cross-linking reaction, the control over fibers properties was feasible. The photo-cured PEO-based nanofibrous mats showed the solubility resistance needed to use them as membranes and to apply them in aqueous environments, as in water treatment processes and biomedical applications. Graphical Abstrac

Compositionally Graded Hydrophobic UV-Cured Coatings for the Prevention of Glass Stress Corrosion

The use of glass in architecture is growing and is moving towards structural applications. However, the tensile strength of glass cannot be fully exploited because of stress corrosion. This is a corrosion triggered by stress applied to the material and dependent on environmental factors such as humidity and temperature. To protect glass from stress corrosion, we developed a UV-cured coating, characterized by hydrophobicity, barrier to water vapor properties, and good adhesion to glass, thanks to a compositional profile. The coating was obtained by combining a cycloaliphatic diacrylate resin with a very low amount of a perfluoropolyether methacrylate co-monomer, which migrated to the free surface, creating a compositionally graded coating. The adhesion to glass was improved, using as a primer an acrylated silane able to co-react with the resins. With a mechanical load test using the coaxial double ring set-up, we proved that the coating is effective in the inhibition of stress corrosion of glass plates, with an increase of 76% of tensile strength

Time-Intensity Superposition for Photoinitiated Polymerization of Fluorinated and Hyperbranched Acrylate Nanocomposites

The validity of the time-intensity superposition principle for the photoinitiated polymerization of nanocomposites based on a monofunctional fluorinated acrylate and on a multifunctional hyperbranched polyether acrylate was investigated in this work. Master curves were obtained for the conversion as a function of time, measured by photo differential scanning calorimetry, by shifting on the time axis the curves obtained at different intensities. A power-law dependence of the shift factor on the intensity was found for all materials, with exponents equal to 0.45 ± 0.03 for the fluorinated acrylates and to 0.71 ± 0.05 for the hyperbranched polyether acrylates. Consequently it is inferred that the radiant exposure reciprocity law, implying linear dependence of the shift factor on intensity, does not apply to the studied compositions. The kinetics of the photopolymerization of materials based on the fluorinated acrylate was analyzed with the autocatalytic model. The final conversion was independent on intensity and filler content. The rate constants showed for all materials a power-law dependency on intensity, with exponents similar to those of the corresponding shift factors

Effect of silane coupling agent on the morphology, structure, and properties of poly(vinylidene fluoride-trifluoroethylene)/BaTiO3 composites

Micron- and submicron-sized barium titanate (BaTiO3) particles, untreated and surface modified with aminopropyl triethoxy silane, were incorporated in poly(vinylidene fluoride-trifluoroethylene) to fabricate composites with up to 60 vol% of ceramic phase. The morphology and structure of solvent cast and compression-molded films, and their thermal, viscoelastic, and dielectric properties were investigated. When surface-modified BaTiO3 was used, it was possible to decrease both the viscoelastic and the dielectric losses of highly filled solvent cast films, while their storage modulus and relative permittivity either increased or remained equal, owing to reduced porosity and improved matrix-filler compatibility. The effect of BaTiO3 surface modification on the morphology of compression-molded films was less marked, leading to unchanged viscoelastic properties, and lower permittivity and dielectric losses. For all composites the frequency dependency of the dielectric properties at low frequencies was suppressed with modified BaTiO3

Structure of Starch-Sepiolite Bio-Nanocomposites: Effect of Processing and Matrix-Filler Interactions

Sepiolite clay is a natural filler particularly suitable to be used with polysaccharide matrices (e.g., in starch-based bio-nanocomposites), increasing their attractiveness for a wide range of applications, such as packaging. Herein, the effect of the processing (i.e., starch gelatinization, addition of glycerol as plasticizer, casting to obtain films) and of the sepiolite filler amount on the microstructure of starch-based nanocomposites was investigated by SS-NMR (solid-state nuclear magnetic resonance), XRD (X-ray diffraction) and FTIR (Fourier-transform infrared) spectroscopy. Morphology, transparency and thermal stability were then assessed by SEM (scanning electron microscope), TGA (thermogravimetric analysis) and UV-visible spectroscopy. It was demonstrated that the processing method allowed to disrupt the rigid lattice structure of semicrystalline starch and thus obtain amorphous flexible films, with high transparency and good thermal resistance. Moreover, the microstructure of the bio-nanocomposites was found to intrinsically depend on complex interactions among sepiolite, glycerol and starch chains, which are also supposed to affect the final properties of the starch-sepiolite composite materials

A Facile in Situ and UV Printing Process for Bioinspired Self-Cleaning Surfaces

A facile in situ and UV printing process was demonstrated to create self-cleaning synthetic replica of natural petals and leaves. The process relied on the spontaneous migration of a fluorinated acrylate surfactant (PFUA) within a low-shrinkage acrylated hyperbranched polymer (HBP) and its chemical immobilization at the polymer-air interface. Dilute concentrations of 1 wt. % PFUA saturated the polymer-air interface within 30 min, leading to a ten-fold increase of fluorine concentration at the surface compared with the initial bulk concentration and a water contact angle (WCA) of 108◦. A 200 ms flash of UV light was used to chemically crosslink the PFUA at the HBP surface prior to UV printing with a polydimethylsiloxane (PDMS) negative template of red and yellow rose petals and lotus leaves. This flash immobilization hindered the reverse migration of PFUA within the bulk HBP upon contacting the PDMS template, and enabled to produce texturized surfaces with WCA well above 108◦. The synthetic red rose petal was hydrophobic (WCA of 125◦) and exhibited the adhesive petal effect. It was not superhydrophobic due to insufficient concentration of fluorine at its surface, a result of the very large increase of the surface of the printed texture. The synthetic yellow rose petal was quasi-superhydrophobic (WCA of 143◦, roll-off angle of 10◦) and its self-cleaning ability was not good also due to lack of fluorine. The synthetic lotus leaf did not accurately replicate the intricate nanotubular crystal structures of the plant. In spite of this, the fluorine concentration at the surface was high enough and the leaf was superhydrophobic (WCA of 151◦, roll-off angle below 5◦) and also featured self-cleaning properties