Chromium (VI) Inhibition of Low pH Bioleaching of Limonitic Nickel-Cobalt Ore

Limonitic layers of the regolith, which are often stockpiled as waste materials at laterite mines, commonly contain significant concentrations of valuable base metals, such as nickel, cobalt, and manganese. There is currently considerable demand for these transition metals, and this is projected to continue to increase (alongside their commodity values) during the next few decades, due in the most part to their use in battery and renewable technologies. Limonite bioprocessing is an emerging technology that often uses acidophilic prokaryotes to catalyse the oxidation of zero-valent sulphur coupled to the reduction of Fe (III) and Mn (IV) minerals, resulting in the release of target metals. Chromium-bearing minerals, such as chromite, where the metal is present as Cr (III), are widespread in laterite deposits. However, there are also reports that the more oxidised and more biotoxic form of this metal [Cr (VI)] may be present in some limonites, formed by the oxidation of Cr (III) by manganese (IV) oxides. Bioleaching experiments carried out in laboratory-scale reactors using limonites from a laterite mine in New Caledonia found that solid densities of ∼10% w/v resulted in complete inhibition of iron reduction by acidophiles, which is a critical reaction in the reductive dissolution process. Further investigations found this to be due to the release of Cr (VI) in the acidic liquors. X-ray absorption near edge structure (XANES) spectroscopy analysis of the limonites used found that between 3.1 and 8.0% of the total chromium in the three limonite samples used in experiments was present in the raw materials as Cr (VI). Microbial inhibition due to Cr (VI) could be eliminated either by adding limonite incrementally or by the addition of ferrous iron, which reduces Cr (VI) to less toxic Cr (III), resulting in rates of extraction of cobalt (the main target metal in the experiments) of >90%

Sulfur-enhanced reductive bioprocessing of cobalt-bearing materials for base metals recovery

The abundance of limonitic laterite ores in tropical and sub-tropical areas represents a large, and mostly unexploited, cobalt resource. Bioprocessing oxidised ores, and also waste materials such as tailings and processing residues, using acidophilic microorganisms to catalyse the reductive dissolution of iron and manganese minerals, is an environmentally benign alternative approach of extracting valuable base metals associated with these deposits. This work describes results from laboratory-scale experiments in which five cobalt-bearing materials, three primary limonitic laterite ores and two processing residues (filter dust and slag), all sourced from mines and a processing plant in Greece, were bioleached under reducing conditions by a consortium of acidophilic bacteria (using elemental sulfur as electron donor) in stirred tank bioreactors at pH 1.5 and 35 °C. Whilst the target metal, cobalt, was successfully bioleached from all five materials (40–50% within 30 days) the extraction of some other metals was more variable (e.g. between 2 and 48% of iron). Concentrations of soluble cobalt were highly correlated, in most cases, with those of manganese, in agreement with the finding that cobalt was primarily deported in manganese (IV) minerals. Acid consumption also differed greatly between mineral samples, ranging between 3 and 67 moles H2SO4 g−1 cobalt extracted. Comprehensive mineralogical analysis of the three limonitic samples before and after bioprocessing revealed significant variations between the ores, and demonstrated that elemental and mineralogical variabilities can greatly impact their amenability for reductive bioleaching.Copyright: © 2020 Elsevier B.V. All rights reserved. The attached file is the published version of the article

Characterisation of carbon nanotubes in the context of toxicity studies

Nanotechnology has the potential to revolutionise our futures, but has also prompted concerns about the possibility that nanomaterials may harm humans or the biosphere. The unique properties of nanoparticles, that give them novel size dependent functionalities, may also have the potential to cause harm. Discrepancies in existing human health and environmental studies have shown the importance of good quality, well-characterized reference nanomaterials for toxicological studies

Bioleaching of arsenic-rich cobalt mineral resources, and evidence for concurrent biomineralisation of scorodite during oxidative bio-processing of skutterudite

Experiments were carried out to test the amenabilities of mineral deposits that contained cobalt deported in arseno-sulfide (cobaltite) and arsenide (skutterudite) minerals, to oxidative bioleaching at mesophilic temperatures and low pH. An ore sample from the Iron Mask deposit (Canada) and a mineral concentrate from a working mine (Bou Azzer, Morocco) were thoroughly characterised, both prior to and following bio-processing. A “top down” approach, using microbial consortia including (initially) 13 species of mineral-degrading acidophiles was used to bioleach the ore and concentrate in shake flasks and bioreactors. Cobalt was successfully liberated from both materials tested (up to 93% from the ore, and 49% from the concentrate), though the chemistries of the leach liquors were very different, with redox potentials being >200 mV lower, and concentrations of soluble arsenic about 7-fold greater, with the concentrate. Addition of pyrite to the arsenide concentrate was found to promote the biomineralisation of scorodite (ferric arsenate), which was detected by both XRD and SEM-EDX, but was not found in bioleached residues of the arseno-sulfide ore. A model was proposed wherein pyrite had three critical roles in facilitating the genesis of scorodite: (i) providing the catalytic surface to promote the oxidation of As (III) to As (V); (ii) acting as a putative “seed” for scorodite crystallisation; (iii) being a secondary source of iron, since the molar ratios of iron:arsenic in the concentrate itself (0.19:1) was well below that required for effective removal of soluble arsenic as scorodite (1:1). This work provided proof of concept that cobalt arseno-sulfide and arsenide ores and concentrates are amenable to bio-processing, and also that it is possible to induce concurrent solubilisation of arsenic from primary minerals and immobilisation in a secondary mineral, scorodite.Copyright: © 2020 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by/4.0/) The attached file is the published version of the article