Localised Broadband Curing of Directly Written Inks for the Production of Electrical Devices for Aerospace Applications

Direct Write (DW) technologies afford the possibility of printing electronics and sensors directly onto structural components. This allows advantageous weight saving by making good use of available space through conformal printing whilst adding functionality. To enable DW fabrication of devices onto large aerospace structures a localised processing method is required. This paper investigates the feasibility of using a broadband thermal spot curing system for processing DW Inkjet and Polymer Thick Film (PTF) materials onto composite structures. The characteristics of spot cured tracks were compared to conventional oven cured tracks and were shown to exhibit equivalent resistances.Mechanical Engineerin

Selective laser melting of aluminium alloys

Metal additive manufacturing (AM) processes, such as selective laser melting, enable powdered metals to be formed into arbitrary 3D shapes. For aluminium alloys, which are desirable in many high-value applications for their low density and good mechanical performance, selective laser melting is regarded as challenging due to the difficulties in laser melting aluminium powders. However, a number of studies in recent years have demonstrated successful aluminium processing, and have gone on to explore its potential for use in advanced, AM componentry. In addition to enabling the fabrication of highly complex structures, selective laser melting produces parts with characteristically fine microstructures that yield distinct mechanical properties. Research is rapidly progressing in this field, with promising results opening up a range of possible applications across scientific and industrial sectors. This paper reports on recent developments in this area of research as well as highlighting some key topics that require further attention

In-situ and invasive carcinoma within a phyllodes tumor associated with lymph node metastases

BACKGROUND: Phyllodes tumors (cystosarcoma phyllodes) are uncommon lesions in the female breast. Rarely, the occurrence of carcinoma within a phyllodes tumor has been reported in the literature, but has never been associated with lymph node metastases. CASE PRESENTATION: A 26-year-old woman presented with a firm, mobile, non-tender mass in the left breast and palpable lymph nodes in the left axilla. The excised lesion appeared well circumscribed and lobulated, with variable fleshy and firm areas. Microscopic examination showed a circumscribed fibroepithelial lesion with a well developed leaf-like architecture, in keeping with a benign phyllodes tumor. The epithelial component showed extensive high grade ductal carcinoma in-situ (DCIS) and invasive carcinoma of no special type, located entirely within the phyllodes tumor. Subsequent axillary lymph node dissection revealed metastatic carcinoma in four lymph nodes. CONCLUSIONS: Although rare, phyllodes tumors may harbor DCIS and invasive carcinoma, with potential for lymph node metastasis

Mechanical Properties of Selective Laser Melted AlSi10Mg: Nano, Micro, and Macro Properties

The selective laser melting (SLM) of aluminium alloys is of great current interest at both the industrial and research levels. Aluminium poses a challenge to SLM compared with other candidate materials, such as titanium alloys, stainless steels, and nickel-based alloys, because of its high thermal diffusivity and low infrared absorptivity and tendency to result in relatively porous parts. However, recent studies have reported the successful production of dense AlSi10Mg parts using SLM. In this study, we report on the nano, micro, and macroscopic mechanical properties of dense AlSi10Mg samples fabricated by SLM. Nanoindentation revealed the hardness profile across individual melt pools building up the parts to be uniform. This is due to the fine microstructure and uniform chemical elements distribution developed during the process due to rapid solidification. Micro-hardness testing showed anisotropy in properties according to the build orientation driven by the texture produced during solidification. Lastly, the tensile and compressive behaviours of the parts were examined showing high strength under both loading conditions as well as adequate amounts of strain. These superior mechanical properties compared to those achieved via conventional manufacturing promote SLM as promising for several applications.Mechanical Engineerin

Towards digital metal additive manufacturing via high-temperature drop-on-demand jetting

Drop-on-demand jetting of metals offers a fully digital manufacturing approach to surpass the limitations of the current generation powder-based additive manufacturing technologies. However, research on this topic has been restricted mainly to near-net shaping of relatively low melting temperature metals. Here it is proposed a novel approach to jet molten metals at high-temperatures (>1000 °C) to enable the direct digital additive fabrication of micro- to macro-scale objects. The technique used in our research – “MetalJet” - is discussed by studying the ejection and the deposition of two example metals, tin and silver. The applicability of this new technology to additive manufacturing is evaluated through the study of the interface formed between the droplets and the substrate, the inter-droplets bonding, the microstructure and the geometrical fidelity of the printed objects. The research shows that the integrity of the samples (in terms of density as well as metallurgy) varies dramatically in the two investigated materials due to the different conditions that are required to melt the interface of the stacked droplets. Nevertheless the research shows that by a careful choice of the jetting strategy and sintering treatments 3D structures of various complexity can be formed. This research paves the way towards the next generation metal additive manufacturing where various printing resolutions and multi-material capabilities could be used to obtain functional components for applications in printed electronics, medicine and the automotive sectors

Current recommendations/practices for anonymising data from clinical trials in order to make it available for sharing:A scoping review

BACKGROUND/AIMS: There are increasing pressures for anonymised datasets from clinical trials to be shared across the scientific community, and differing recommendations exist on how to perform anonymisation prior to sharing. We aimed to systematically identify, describe and synthesise existing recommendations for anonymising clinical trial datasets to prepare for data sharing. METHODS: We systematically searched MEDLINE(®), EMBASE and Web of Science from inception to 8 February 2021. We also searched other resources to ensure the comprehensiveness of our search. Any publication reporting recommendations on anonymisation to enable data sharing from clinical trials was included. Two reviewers independently screened titles, abstracts and full text for eligibility. One reviewer extracted data from included papers using thematic synthesis, which then was sense-checked by a second reviewer. Results were summarised by narrative analysis. RESULTS: Fifty-nine articles (from 43 studies) were eligible for inclusion. Three distinct themes are emerging: anonymisation, de-identification and pseudonymisation. The most commonly used anonymisation techniques are: removal of direct patient identifiers; and careful evaluation and modification of indirect identifiers to minimise the risk of identification. Anonymised datasets joined with controlled access was the preferred method for data sharing. CONCLUSIONS: There is no single standardised set of recommendations on how to anonymise clinical trial datasets for sharing. However, this systematic review shows a developing consensus on techniques used to achieve anonymisation. Researchers in clinical trials still consider that anonymisation techniques by themselves are insufficient to protect patient privacy, and they need to be paired with controlled access

Water-Based 3D Inkjet Printing of an Oral Pharmaceutical Dosage Form

Inkjet printing is a form of additive manufacturing where liquid droplets are selectively deposited onto a substrate followed by solidification. The process provides significant potential advantages for producing solid oral dosage forms or tablets, including a reduction in the number of manufacturing steps as well as the ability to tailor a unique dosage regime to an individual patient. This study utilises solvent inkjet printing to print tablets through the use of a Fujifilm Dimatix printer. Using polyvinylpyrrolidone and thiamine hydrochloride (a model excipient and drug, respectively), a water-based ink formulation was developed to exhibit reliable and effective jetting properties. Tablets were printed on polyethylene terephthalate films where solvent evaporation in the ambient environment was the solidification mechanism. The tablets were shown to contain a drug loading commensurate with the composition of the ink, in its preferred polymorphic phase of a non-stoichiometric hydrate distributed homogenously. The printed tablets displayed rapid drug release. This paper illustrates solvent inkjet printing’s ability to print entire free-standing tablets without an edible substrate being part of the tablet and the use of additional printing methods. Common problems with solvent-based inkjet printing, such as the use toxic solvents, are avoided. The strategy developed here for tablet manufacturing from a suitable ink is general and provides a framework for the formulation for any drug that is soluble in water

New structure-performance relationships for surface-based lattice heat sinks

Heat sinks have manifold applications, from micro-electronics to nuclear fusion reactors. Their performance expectations will continue to increase in line with the power consumption and miniaturisation of technology. Additive manufacturing enables the creation of novel, compact heat sinks with greater surface-to-volume ratios and geometrical complexities than standard pin/fin arrays and pipes. Despite this, there has been little research into the use of high surface area lattice structures as heat sinks. Here, the hydraulic and thermal performance of five surface-based lattice structures were examined numerically. Computational fluid dynamics was used to create useful predictive models for pressure drop and volumetric heat transfer coefficients over a range of flow rates and volume fractions, which can henceforth be used by heat transfer engineers. The thermal performance of surface-based lattices was found to be heavily dependent on internal geometry, with structures capable of distributing thermal energy across the entire fluid volume having greater volumetric heat transfer coefficients than those with only localised areas of high heat transfer and low levels of fluid mixing