Design of generic modular reconfigurable platforms (GMRPS) for a product-oriented micro manufacturing system

With the proposition of the concept of product-service systems, many manufacturers are focusing on selling services or functionality rather than products. Industrial production is shifting production models from mass production to mass customization and highly personalized needs. As a result, there is a tendency for manufacturing system suppliers to develop product-oriented systems to responsively cope with the dynamic fast moving competitive market. The key features of such a manufacturing system are the reconfigurability and adaptability, which can enable the system respond to the changeable needs of customers quickly and adaptively. Therefore, one of the challenges for the micro manufacturing system provider has been the design of a reconfigurable machine platform which will provide the functionalities and flexibility required by the product-oriented systems. In this paper, a new micro manufacturing platform, i.e. a generic modular reconfigurable platform (GMRP) is proposed in order to provide an effective means for fabrication of high quality micro products at low cost in a responsive manner. The GMRP-based system aims to be a product-oriented reconfigurable, highly responsive manufacturing system particularly for high value nano/micro manufacturing purposes. To reuse components and decrease material consumption, GMRP is characterized by hybrid micro manufacturing processes, modularity of key components, and reconfigurability of machine platforms and key components. Furthermore, a practical methodology for the design of reconfigurable machine platforms is discussed against the requirements from product-driven micro manufacturing and its extension for adaptive production

Design of a smart turning tool with application to in-process cutting force measurement in ultraprecision and micro cutting

In modern micromachining, there is a need to measure and monitor certain machining process parameters in process so as to detect tool wear in real time, to optimize the process parameters setup, and to render the machining process some level of smartness and intelligence. This paper presents the innovative design of a smart turning tool using two pieces of piezoelectric films to measure cutting and feed force in real time. The tool was tested on its performance through the calibration and cutting trials against the commercial dynamometer. The results show the smart turning tool has achieved the performance as designed

Modelling and simulation on the tool wear in nanometric cutting

Tool wear is a significant factor affecting the machined surface quality. In this paper, a Molecular Dynamics (MD) simulation approach is proposed to model the wear of the diamond tool in nanometric cutting. It includes the effects of the cutting heat on the workpiece property. MD simulation is carried out to simulate the nanometric cutting of a single crystal silicon plate with the diamond tip of an Atomic Force Microscope (AFM). The wear mechanism is investigated by the calculation of the temperature, the stress in the diamond tip, and the analysis of the relationship between the temperature and sublimation energy of the diamond atoms and silicon atoms. Microstrength is used to characterize the wear resistance of the diamond tool. The machining trials on an AFM are performed to validate the results of the MD simulation. The results of MD simulation and AFM experiments all show that the thermo-chemical wear is the basic wear mechanism of the diamond cutting tool

An investigation on the mechanics of nanometric cutting and the development of its test-bed

The mechanics of machining at a very small depth of cut (100 nm or less) is not well understood. The chip formation physics, cutting forces generation, resulting temperatures and the size effects significantly affect the efficiency of the process and the surface quality of the workpiece. In this paper, the cutting mechanics at nanometric scale are investigated in comparison with conventional cutting principles. Molecular Dynamics (MD) is used to model and simulate the nanometric cutting processes. The models and simulated results are evaluated and validated by the cutting trials on an atomic force microscope (AFM). Furthermore, the conceptual design of a bench-type ultraprecision machine tool is presented and the machine aims to be a facility for nanometric cutting of threedimensional MEMS devices. The paper concludes with a discussion on the potential and applications of nanometric cutting techniques/equipment for the predictabilty, producibility and productivity of manufacturing at the nanoscale

Radiation transport equations in non-Riemannian space-times

The transport equations for polarized radiation transfer in non-Riemannian, Weyl-Cartan type space-times are derived, with the effects of both torsion and non-metricity included. To obtain the basic propagation equations we use the tangent bundle approach. The equations describing the time evolution of the Stokes parameters, of the photon distribution function and of the total polarization degree can be formulated as a system of coupled first order partial differential equations. As an application of our results we consider the propagation of the cosmological gamma ray bursts in spatially homogeneous and isotropic spaces with torsion and non-metricity. For this case the exact general solution of the equation for the polarization degree is obtained, with the effects of the torsion and non-metricity included. The presence of a non-Riemannian geometrical background in which the electromagnetic fields couple to torsion and/or non-metricity affect the polarization of photon beams. Consequently, we suggest that the observed polarization of prompt cosmological gamma ray bursts and of their optical afterglows may have a propagation effect component, due to a torsion/non-metricity induced birefringence of the vacuum. A cosmological redshift and frequency dependence of the polarization degree of gamma ray bursts also follows from the model, thus providing a clear observational signature of the torsional/non-metric effects. On the other hand, observations of the polarization of the gamma ray bursts can impose strong constraints on the torsion and non-metricity and discriminate between different theoretical models.Comment: 12 pages, 3 figures, accepted for publication in PR

An investigation on the mechanics of nanometric cutting and the development of its test-bed

The mechanics of machining at a very small depth of cut (100 nm or less) is not well understood. The chip formation physics, cutting forces generation, resulting temperatures and the size effects significantly affect the efficiency of the process and the surface quality of the workpiece. In this paper, the cutting mechanics at nanometric scale are investigated in comparison with conventional cutting principles. Molecular Dynamics (MD) is used to model and simulate the nanometric cutting processes. The models and simulated results are evaluated and validated by the cutting trials on an atomic force microscope (AFM). Furthermore, the conceptual design of a bench-type ultraprecision machine tool is presented and the machine aims to be a facility for nanometric cutting of threedimensional MEMS devices. The paper concludes with a discussion on the potential and applications of nanometric cutting techniques/equipment for the predictabilty, producibility and productivity of manufacturing at the nanoscale

Design of an instrumented smart cutting tool and its implementation and application perspectives

This paper presents an innovative design of a smart cutting tool, using two surface acoustic wave (SAW) strain sensors mounted onto the top and the side surface of the tool shank respectively, and its implementation and application perspectives. This surface acoustic wave-based smart cutting tool is capable of measuring the cutting force and the feed force in a real machining environment, after a calibration process under known cutting conditions. A hybrid dissimilar workpiece is then machined using the SAW-based smart cutting tool. The hybrid dissimilar material is made of two different materials, NiCu alloy (Monel) and steel, welded together to form a single bar; this can be used to simulate an abrupt change in material properties. The property transition zone is successfully detected by the tool; the sensor feedback can then be used to initiate a change in the machining parameters to compensate for the altered material properties.The UK Technology Strategy Board (TSB) for supporting this research (SEEM Project, contract No. BD266E

Non-linear vortex dynamics and transient effects in ferromagnetic disks

We report a time resolved imaging and micromagnetic simulation study of the relaxation dynamics of a magnetic vortex in the non-linear regime. We use time-resolved photoemission electron microscopy and micromagnetic calculations to examine the emergence of non-linear vortex dynamics in patterned Ni80Fe20 disks in the limit of long field pulses. We show for core shifts beyond ~20-25% of the disk radius, the initial motion is characterized by distortions of the vortex, a transient cross-tie wall state, and instabilities in the core polarization that influence the core trajectories.Comment: 11 pages, 3 figures, submitted to Phys. Rev. Let

The effects of machining process variables and tooling characterisation on the surface generation: modelling, simulation and application promise

The paper presents a novel approach for modelling and simulation of the surface generation in the machining process. The approach, by integrating dynamic cutting force model, regenerative vibration model, machining system response model and tool profile model, models the complex surface generation process. Matlab Simulink is used to interactively perform the simulation in a user-friendly, effective and efficient manner. The effects of machining variables and tooling characteristics on the surface generation are investigated through simulations. CNC turning trials have been carried out to evaluate and validate the approach and simulations presented. The proposed approach contributes to comprehensive and better understanding of the machining system, and is promising for industrial applications with particular reference to the optimisation of the machining process based on the product/component surface functionality requirements

The Luminosity - E_p Relation within Gamma--Ray Bursts and Implications for Fireball Models

Using a sample of 2408 time-resolved spectra for 91 BATSE gamma-ray bursts (GRBs) presented by Preece et al., we show that the relation between the isotropic-equivalent luminosity (L_iso) and the spectral peak energy (E_p) in the cosmological rest frame, L_iso \propto E_p^2, not only holds within these bursts, but also holds among these GRBs, assuming that the burst rate as a function of redshift is proportional to the star formation rate. The possible implications of this relation for the emission models of GRBs are discussed. We suggest that both the kinetic-energy-dominated internal shock model and the magnetic-dissipation-dominated external shock model can well interpret this relation. We constrain the parameters for these two models, and find that they are in a good agreement with the parameters from the fittings to the afterglow data (abridged).Comment: 3 pages plus 5 figures, emulateapj style, accepted for publication in ApJ Letter