Automatic steel grades design for Jominy profile achievement through neural networks and genetic algorithms

AbstractThe paper proposes an approach to the design of the chemical composition of steel, which is based on neural networks and genetic algorithms and aims at achieving a desired hardenability behavior possibly matching other constraints related to the steel production. Hardenability is a mechanical feature of steel, which is extremely relevant for a wide range of steel applications and refers to the steel capability to improve its hardness following a heat treatment. In the proposed approach, a neural-network-based predictor of the so-called Jominy hardenability profile is exploited, and an optimization problem is formulated, where the optimization function allows taking into account both the desired accuracy in meeting the target Jominy profile and other constraint. The optimization is performed through genetic algorithms. Numerical results are presented and discussed, showing the efficiency of the proposed approach together with its flexibility and easy customization with respect to the user demands and production objectives

Modelling and Simulation of an Automated Warehouse for the Comparison of Storage Strategies

Non

Outlier Detection Methods for Industrial Applications

An outlier is an observation (or measurement) that is different with respect to the other values contained in a given dataset. Outliers can be due to several causes. The measurement can be incorrectly observed, recorded or entered into the process computer, the observed datum can come from a different population with respect to the normal situation and thus is correctly measured but represents a rare event. In literature different definitions of outlier exist: the most commonly referred are reported in the following: - "An outlier is an observation that deviates so much from other observations as to arouse suspicions that is was generated by a different mechanism " (Hawkins, 1980). - "An outlier is an observation (or subset of observations) which appear to be inconsistent with the remainder of the dataset" (Barnet & Lewis, 1994). - "An outlier is an observation that lies outside the overall pattern of a distribution" (Moore and McCabe, 1999). - "Outliers are those data records that do not follow any pattern in an application" (Chen and al., 2002). - "An outlier in a set of data is an observation or a point that is considerably dissimilar or inconsistent with the remainder of the data" (Ramasmawy at al., 2000). Many data mining algorithms try to minimize the influence of outliers for instance on a final model to develop, or to eliminate them in the data pre-processing phase. However, a data miner should be careful when automatically detecting and eliminating outliers because, if the data are correct, their elimination can cause the loss of important hidden information (Kantardzic, 2003). Some data mining applications are focused on outlier detection and they are the essential result of a data-analysis (Sane & Ghatol, 2006). The outlier detection techniques find applications in credit card fraud, network robustness analysis, network intrusion detection, financial applications and marketing (Han & Kamber, 2001). A more exhaustive list of applications that exploit outlier detection is provided below (Hodge, 2004): - Fraud detection: fraudulent applications for credit cards, state benefits or fraudulent usage of credit cards or mobile phones. - Loan application processing: fraudulent applications or potentially problematical customers. - Intrusion detection, such as unauthorized access in computer networks

electric energy consumption and environmental impact in unconventional eaf steelmaking scenarios

Abstract The electric steel production is an energy intensive process with a significant environmental impact that however allows the reuse of scraps. Electric steelworks can increase their competitiveness and environmental sustainability through an adequate management of resource and energy. The paper presents a work carried out within a project funded by the European Union and related to the evaluation of electric energy consumption and environmental impact of electric steelworks in un-conventional scenarios starting from a standard process route of an Italian company. The exploitation of two modules of an ad-hoc developed general purpose monitoring tool highlights that scrap quality strongly affects the monitored energy and environmental parameters. The developed simulations pointed out that some scenarios allow reducing slag and improving the yield while slightly increasing the electric energy consumption: in countries where the electricity price and the emissions related to the production of electric energy are low, this can be a good compromise in order to improve the environmental sustainability of the sector

neural network based modeling methodologies for energy transformation equipment in integrated steelworks processes

Abstract The paper proposes a methodology for modeling of energy transformation equipment which are commonly found in integrated steelworks, mainly focusing on steam production in the Basic Oxygen Furnace and auxiliary boilers, the electric power production in off-gas expansion turbines and some relevant steam and electricity consumers. The modeling approach is based on standard neural networks and Echo State Networks (ESN) for forecasting the variables of interest. All the models are intended as processes predictors to be used in a hierarchical control strategy based on multi-period and multi-objective optimization techniques and model predictive control. The overall target is the optimization of the re-use of off-gas produced in integrated steelworks by minimizing costs and maximizing revenues. Training and validation of models have been carried out by exploiting real historical data provided by steelmaking companies and have been successful tested