5 research outputs found

    Unsteady-state Directional Solidification Of A Hypoperitectic Pb-9.5wt%bi Alloy

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    Although considerable attention has been paid to studies on the unidirectional solidification of peritectic alloys, most of these investigations are carried out under steady-state solidification, where both the growth rate and the thermal gradient can be independently controlled and held constant in time. In this work, a hypoperitectic Pb-9.5wt%Bi alloy was directionally solidified under unsteady-state heat flow conditions and the microstructure evolution was analyzed. Continuous temperature measurements in the casting were monitored during solidification, using a data acquisition system and a bank of six type J thermocouples positioned along the casting length. Thermal parameters such as the growth rate (v) and the cooling rate (Ṫ) were experimentally determined by the experimental cooling curves. The solidification microstructure was characterized by a dendritic morphology along the entire casting length. The primary (λ1) and secondary (λ2) dendrite arm spacings were measured and experimental growth laws relating them to the solidification thermal parameters v and Ṫ are proposed. © (2013) Trans Tech Publications, Switzerland.730-732889894 Portuguese Materials Society- SPM,School of Engineering of the University of Minho,CT2M - Centre for Mechanical and Materials Technologies,Institute for Polymers and Composites/I3N,3B's Res. Group on Biomater., Biodegradables and BiomimeticsNassar, H., Fredriksson, H., On peritectic reactions and transformations in low-alloy steels (2010) Metall. Mater. Trans. A, 41, pp. 2776-2783Su, Y., Liu, D., Li, X., Luo, L., Guo, J., Fu, H., Preparation of the initial solid-liquid interface and melt in directional solidification of Al-18 at%Ni peritectic alloy (2010) J. Cryst. Growth, 312, pp. 2441-2448Kohler, F., Germond, L.A., Wagniere, J.-D., Rappaz, M., Peritectic solidification of Cu-Sn alloys: Microstructural competition at low speed (2009) Acta Mater, 57, pp. 56-68Ma, D., Li, Y., Ng, S.C., Jones, H., Unidirectional solidification of Zn-rich Zn-Cu peritectic alloys-I (2000) Microstructure Selection Acta Mater, 48, pp. 419-431Su, Y., Liu, C., Li, X., Guo, J., Li, B., Jia, J., Fu, H., Microstructure selection during the directionally peritectic solidification of Ti-Al binary system (2005) Intermetallics, 13, pp. 267-274Hunziker, O., Kurz, W., Directional solidification and phase equilibria in the Ni-Al system (1999) Metall. Mater. Trans. A, 30, pp. 3167-3175Yasuda, H., Notake, N., Tokieda, K., Ohnaka, I., Periodic structure during unidirectional solidification for peritectic Cd-Sn alloys (2000) J. Cryst. Growth, 210, pp. 637-645Luo, L.S., Su, Y.Q., Guo, J.J., Li, X.Z., Li, S.M., Zhong, H., Liu, L., Fu, H.Z., Peritectic reaction and its influences on the microstructures evolution during directional solidification of Fe-Ni alloys (2008) J. Alloys Compd., 461, pp. 121-127Dippenaar, R., Continuous casting of advanced steels of near-peritectic composition (2010) Mater. Sci. Forum, 654-656, pp. 17-22Osorio, W.R., Spinelli, J.E., Cheung, N., Garcia, A., Secondary dendrite arm spacing and solute redistribution effects on the corrosion resistance of Al-10wt%Sn and Al-20wt%Zn alloys (2006) Mater. Sci. Eng. A, 420, pp. 179-186Osório, W.R., Rosa, D.M., Garcia, A., The roles of cellular and dendritic morphologies on the corrosion resistance of Pb-Sb alloys for lead-acid battery grids (2008) J. Power Sources, 175, pp. 595-603Osorio, W.R., Freire, C.M.A., Garcia, A., Dendritic solidification microstructure affecting mechanical and corrosion properties of a Zn4Al alloy (2005) J. Mater. Sci, 40, pp. 4493-4499Cruz, K.S., Meza, E.S., Fernandes, F.A.P., Quaresma, J.M.V., Casteletti, L.C., Garcia, A., Dendritic arm spacing affecting mechanical properties and wear behavior of Al-Sn and Al-Si alloys directionally solidified under unsteady-state conditions (2010) Metall. Mater. Trans. A, 41, pp. 972-984Rosa, D.M., Spinelli, J.E., Ferreira, I.L., Garcia, A., Cellular/Dendritic transition and microstructure evolution during transient directional solidification of Pb-Sb alloys (2008) Metall. Mater. Trans. A, 39, pp. 2161-2174Hu, X.W., Li, S.M., Gao, S.F., Liu, L., Fu, H.Z., Effect of melt convection on primary dendrite arm spacing in directionally solidified Pb-26%Bi hypo-peritectic alloys (2011) Trans. Nonferrous Met. Soc., 21, pp. 65-71. , ChinaHu, X.W., Li, S.M., Gao, S.F., Liu, L., Fu, H.Z., Peritectic transformation and primary α-dendrite dissolution in directionally solidified Pb-26%Bi alloy (2010) J. Alloys Compd., 501, pp. 110-114Gunduz, M., Kaya, H., Çardili, E., Marasli, N., Keslioglu, K., Saatçi, B., Effect of solidification processing parameters on the cellular spacings in the Al-0.1 wt% Ti and Al-0.5 wt% Ti alloys (2007) J. Alloys Compd., 439, pp. 114-127Bouchard, D., Kirkaldy, J.S., Prediction of dendrite arm spacings in unsteady-and steady-state heat flow of unidirectionally solidified binary alloys Metall (1997) Mater. Trans. B, 28, pp. 651-663Rocha, O.L., Siqueira, C.A., Garcia, A., Heat flow parameters affecting dendrite spacings during unsteady-state solidification of Sn-Pb and Al-Cu alloys (2003) Metall. Mater. Trans. A, 34, pp. 995-1006Peres, M.D., Siqueira, C.A., Garcia, A., Macrostructural and microstructural development in Al-Si alloys directionally solidified under unsteady-state conditions (2004) J. Alloys Compd., 381, pp. 168-181Cruz, K.S., Spinelli, J.E., Ferreira, I.L., Cheung, N., Garcia, A., Structural development in Al-Sn alloys directionally solidified under transient heat flow conditions (2008) Mater. Chem. Phys., 109, pp. 87-98Canté, M.V., Spinelli, J.E., Cheung, N., Garcia, A., The correlation between dendritic microstructure and mechanical properties of directionally solidified hypoeutectic Al-Ni alloys (2010) Met. Mater. Int., 16, pp. 39-4

    Steady And Unsteady State Peritectic Solidification

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    In the present study, PbBi as a model of alloys from peritectic systems was directionally solidified under transient heat flow conditions, which is the class of heat flow encompassing the majority of industrial solidification processes. Some experiments were also carried out in a vertical tube furnace under cooling rates closer to equilibrium during solidification in order to broaden the range of solidification parameters. Thermal parameters such as the tip growth rate (VL) and the cooling rate (T) were experimentally determined and correlated with the primary (λ1) and secondary (λ2) dendrite arm spacings by experimental growth laws. It is shown that the proposed growth laws are able to encompass also the growth of dendritic branches during steady state growth from the melt.311105114Nassar, H., Fredriksson, H., On peritectic reactions and transformations in low-alloy steels (2010) Metall. Mater. Trans. A, 41 A, pp. 2776-2783Tuling, A., Banerjee, J.R., Mintz, B., Influence of peritectic phase transformation on hot ductility of high aluminium TRIP steels containing Nb (2011) Mater. Sci. Technol, 11, pp. 1724-1731Liu, D.M., Li, X.Z., Su, Y.Q., Peng, P., Luo, L.S., Guo, J.J., Fu, H.Z., Secondary dendrite arm migration caused by temperature gradient zone melting during peritectic solidification (2012) Acta Mater, 60, pp. 2679-2688Kohler, F., Germond, L., Wagnière, J.D., Rappaz, M., Peritectic solidification of Cu-Sn alloys: Microstructural competition at low speed (2009) Acta Mater, 57, pp. 56-68Liu, D.M., Li, X.Z., Su, Y.Q., Luo, L.S., Zhang, B., Guo, J.J., Fu, H.Z., Directional solidification of Cu-20Sn alloy at low speed: From peritectic coupled growth to banding (2011) Mater Lett, 65, pp. 1628-1631Liu, D.M., Li, X.Z., Su, Y.Q., Luo, L.S., Zhang, B., Chen, R.R., Guo, J.J., Fu, H.Z., An analysis of non-equilibrium peritectic reaction driven by solute diffusion under a temperature gradient (2011) J Cryst. Growth, 334, pp. 195-199Böyüka, U., Kaya, H., Çadrl, A.E., Marasl, N., Marasl, N., Investigation of the effect of solidification processing parameters on microhardness and determination of thermo-physical properties in the Zn-Cu peritectic alloy (2010) J. Alloys Compd, 491, pp. 143-148Ma, D., Li, Y., Ng, S.C., Jones, H., Unidirectional solidification of Zn-rich Zn-Cu peritectic alloys-I. Microstructure selection (2000) Acta Mater, 48, pp. 419-431Brito, C., Siqueira, C.A., Spinelli, J.E., Garcia, A., Cellular growth during the transient directional solidification of Zn-rich Zn Cu monophasic and peritectic alloys (2012) J. Phy S. Chem. Solids, 73, pp. 1173-1181Su, Y.Q., Luo, L.S., Guo, J.J., Li, X.Z., Fu, H.Z., Spacing selection of cellular peritectic coupled growth during directional solidification of Fe-N i peritectic alloys (2009) J. Alloys Compd, 474, pp. L14-L17Liu, Y.C., Yang, G.C., Guo, X.F., Huang, J., Zhou, Y.H., Coupled growth behavior in the rapidly solidified Ti-Al peritectic alloys (2001) J Cryst. Growth, 222, pp. 645-654Su, Y.Q., Liu, C., Li, X.Z., Guo, J.J., Li, B.S., Jia, J., Fu, H.Z., Microstructure selection during the directionally peritectic solidification of Ti-Al binary system (2005) Intermetallics, 13, pp. 267-274Hunziker, O., Kurz, W., Directional solidification and phase equilibria in the Ni-Al system (1999) Metall. Mater. Trans. A, 30 A, pp. 3167-3175Yasuda, H., Notake, N., Tokieda, K., Ohnaka, I., Periodic structure during unidirectional solidification for peritectic Cd-Sn alloys (2000) J Cryst. Growth, 210, pp. 637-645Hu, X.W., Li, S.M., Ai, F.R., Yan, H., Banding structure formation during directional solidification of Pb-Bi peritectic alloys (2012) Trans. Nonferrous Met. Soc. China, 22, pp. 2131-2138Lo, T.S., Dobler, S., Plapp, M., Karma, A., Kurz, W., Two-phase microstructure selection in peritectic solidification: From i sland banding to coupled growth (2003) Acta Mater, 51, pp. 599-611Luo, L.S., Su, Y.Q., Guo, J.J., Li, X.Z., Li, S.M., Zhong, H., Liu, L., Fu, H.Z., Peritectic reaction and i ts influences on the microstructures evolution during directional solidification of Fe-Ni alloys (2008) J. Alloys Compd, 461, pp. 121-127Busse, P., Meissen, F., Coupled growth of the properitectic alpha-and peritectic gamma-phases in binary titanium aluminides (1997) Scr Mater, 36, pp. 653-658Cai, Z.Z., Zhu, M.Y., Thermo-mechanical behavior of peritectic steel solidifying in slab continuous casting mold and a new mold taper design (2013) ISIJ Int, 53, pp. 1818-1827Emi, T., Fredriksson, H., High-speed continuous casting of peritectic carbon steels (2005) Mater. Sci. Eng. A, pp. 2-9. , A413-A414Xu, W., Ma, D., Feng, Y.P., Li, Y., Observation of lamellar structure in a Zn-rich Zn-6-3at% Ag hyper-peritectic alloy processed by rapid solidification (2001) Scr Mater, 44, pp. 631-636Shcherbakov, G.I., David, S.A., Brody, H.D., Growth of Pb-Bi peritectic alloys at moderate and high values of G/R (1974) Scr. Metall. Mater, 8, pp. 1239-1244Hu, X.W., Li, S.M., Gao, S.F., Liu, L., Fu, H.Z., Effect of melt convection on primary dendrite arm spacing in directionally solidified Pb-26%Bi hypo-peritectic allo ys (2011) Trans. Nonferrous Met. Soc. China, 21, pp. 65-71Hu, X.W., Li, S.M., Gao, S.F., Liu, L., Fu, H.Z., Peritectic transformation and primary a-dendrite dissolution in directionall y solidified Pb-26%Bi alloy (2010) J. Alloys Compd, 501, pp. 110-114Hu, X.W., Li, S.M., Chen, W.J., Gao, S.F., Liu, L., Fu, H.Z., Primary dendrite arm spacing during unidirectional solidification of Pb-Bi peritectic alloys (2009) J. Alloys Compd, 484, pp. 631-636Hu, X.W., Yan, H., Chen, W.J., Li, S.M., Fu, H.Z., E ffect of sample diameter on primary and secondary dendrite arm spacings during directional solidification of Pb-26wt.%Bi hypo-peritectic alloy (2011) Rare Met, 30, pp. 424-431Santos, W.L.R., Brito, C., Quaresma, J.M.V., Spinelli, J.E., Garcia, A., Plate-like cell growth during directional solidification of a Zn-20wt%Sn high-temperature lead-free solder alloy (2014) Mater. Sci. Eng. B, 182 B, pp. 29-36Rosa, D.M., Spinelli, J.E., Ferreira, I.L., Garcia, A., Cellular/dendritic transition and microstructure evolution during transient directional solidification of Pb-Sb alloys (2008) Metall. Mater. Trans. A, 39 A, pp. 2161-2174Silva, B.L., Cheung, N., Garcia, A., Spinelli, J.E., Thermal parameters, microstructure, and mechanical properties of directionally solidified Sn-0-7 wt.%Cu solder alloys containing 0 ppm to 1000 pp m Ni (2013) J Electron. 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    Thermal Parameters and Microstructural Development in Directionally Solidified Zn-Rich Zn-Mg Alloys

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    Transient directional solidification experiments have been carried out with Zn-Mg hypoeutectic alloys under an extensive range of cooling rates with a view to analyzing the evolution of microstructure. It is shown that the microstructure is formed by a Zn-rich matrix of different morphologies and competitive eutectic mixtures (Zn-ZnMg and Zn-ZnMg). For 0.3 wt-pct Mg and 0.5 wt-pct Mg alloys, the Zn-rich matrix is shown to be characterized by high-cooling rates plate-like cells (cooling rates >9.5 and 24 K/s, respectively), followed by a granular–dendritic morphological transition for lower cooling rates. In contrast, a directionally solidified Zn1.2 wt-pct Mg alloy casting is shown to have the Zn-rich matrix formed only by dendritic equiaxed grains. Experimental growth laws are proposed relating the plate-like cellular interphase, the secondary dendritic arm spacing, and the eutectic interphase spacings to solidification thermal parameters, i.e., cooling rate and growth rate. The experimental law for the growth of secondary dendritic spacings under unsteady-state solidifications is also shown to encompass results of hypoeutectic Zn-Mg alloys subjected to steady-state Bridgman growth.The authors acknowledge the financial support provided by FAPESP-São Paulo Research Foundation, Brazil (Grants 2012/08494-0, 2013/15478-3, 2013/25452-1, 2013/23396-7, 2014/50502-5), CNPq-The Brazilian Research Council, and CSIC-Spanish National Research Council (Project i-link0944).Peer Reviewe
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