Microstructural and Chemical Rejuvenation of a Ni-Based Superalloy

This is an open access article published by Springer and distributed under the terms of the Creative Commons Attribution Licence (CC BY 4.0), http://creativecommons.org/licenses/by/4.0/The microstructural evolution of the Ni-based superalloy CMSX-4 including the change in gamma prime morphology, size and distribution after high temperature degradation and subsequent rejuvenation heat treatments has been examined using field emission gun scanning electron microscopy (FEGSEM) and transmission electron microscopy (TEM). In this paper it is shown that there are significant differences in the size of the ‘channels’ between gamma prime particles, the degree of rafting and the size of tertiary gamma prime particles in each of the different microstructural conditions studied. Chemical analysis has been carried out to compare rejuvenated and pre-service samples after the same subsequent degradation procedure. The results indicate that although the microstructure of pre-service and rejuvenated samples are similar, chemical differences are more pronounced in the rejuvenated samples, suggesting that chemical segregation from partitioning of the elements was not completely eliminated through the applied rejuvenation heat treatment. A number of modified rejuvenation heat treatment trials were carried out to reduce the chemical segregation prior to creep testing. The creep test results suggest that chemical segregation has an immeasurable influence on the short-term mechanical properties under the test conditions used here, indicating that further work is required to fully understand the suitability of specific rejuvenation heat treatments and their role in the extension of component life in power plant applications

Shearing of gamma ' precipitates in Ni-base superalloys: a phase field study incorporating the effective gamma-surface

An extended phase field model of dislocations in Ni-base superalloys is presented. It incorporates the recently developed effective γ-surfaces for both matrix and precipitate phases, obtained from atomistic simulations. These novel γ-surfaces feature extrinsic stacking faults as additional local minima. Thus, they offer an increased number of available dislocation dissociation pathways within the phase field system. The new model has been used to simulate a variety of mechanisms for γ′ precipitate shearing proposed in literature. A critical assessment is made based on the modelling observations

In situ measurement of the precipitate volume fraction and interfacial lattice misfit during non-isothermal creep in the superalloy CMSX-4

International audienceThe superalloy CMSX-4 was tested under non-isothermal creep conditions and in situ analysed using synchrotron X-ray diffraction. The influence of temperature jumps between 950 °C and 1160 °C on the -volume fraction and the lattice misfit were recorded. From this dataset, a phase fraction model was derived using a diffusion driven Johnson-Mehl-Avrami approach