The formability of twinning: induced plasticity steels predicted on the base of Marciniak-Kuczynski theory

The purpose of this work is to predict and analyze the formability of twinning – induced plasticity steels through the Marciniak-Kuczynski (MK) theory with emphasis on the solutions for improving the prediction results. The selected constitutive equations involve the Yld00-2d of Barlat et al. (2003) plane stress yield function, the Swift strain–hardening power law and the dislocation density based constitutive model proposed by Kim et al. (2013), taking into account the dislocation glide, twinning and dynamic strain aging. Three types of high manganese content TWIP steels sheet were selected. To understand the formability of the TWIP steel and the factors influencing it, a sensitive study on the effect of the mechanical properties of the TWIP steel on the MK theory concept and the predicted forming limits is performed. Using the dislocation density based microstructural model, the deformation twinning effect and the contribution of dynamic strain aging to the FLDs of TWIP steel is analyzed. The relevant influence of the sharpness of the yield surface in the biaxial stretching region in the prediction of FLDs of TWIP steels is highlighted. The extended MK model can be adapted to predict the forming limits of the TWIP steels by using an unusual high initial geometrical defect imposed by their high strain hardening. In this way it was showed that the MK theory cannot be applied for predicting the forming limits of TWIP steels unless by applying imperfection factors that are not physically reasonable. Therefore, new failure models are required for TWIP steel.publishe

Development of a device compatible with universal testing machine to perform hole expansion and Erichsen cupping tests

The material characterization regarding sheet metal formability is usually assessed by the forming limit curve (FLC). The FLC requires specialized and expensive equipment, several samples with different geometries, and can be a very time-consuming procedure for data treatment. Alternatively, the hole expansion test (HET) and the Erichsen Cupping Test (ECT) can be used for routine evaluations of sheet metal mechanical behavior. These formability tests require fewer quantities of material and easy specimen preparation with a fast analysis of results. The HET and ECT procedures provide a proper evaluation of sheet material stretch-flangeability, formability, strength, and ductility. In this work, we developed a low-cost mechanical device capable of performing the HET and ECT tests using a universal testing machine. The equipment is designed to meet the test parameters set by ISO 16630 (HET) and ISO 20482 (ECT) standards. In order to verify its functionality, tests were carried out with the dual-phase steels DP600 and DP780. The corresponding values determined for the hole expansion ratio and the Erichsen index provided reliable results in terms of the accuracy and repeatability of the proposed testing device.publishe

The evaluation of laser weldability of the third-generation advanced high strength steel

To meet the demands of vehicular safety and greenhouse gas emission reduction, the automotive industry is increasingly using advanced high strength steels (AHSS) in the production of the components. With the development of the new generation of AHSS, it is essential to study their behavior towards manufacturing processes used in the automotive industry. For this purpose, the welding capability of newly developed third-generation Gen3 980T steel was investigated using the Nd:YAG (Neodymium:Yittrium Aluminum Garnet) laser-welding with different parameter conditions. The analysis was made by uniaxial tensile tests, micro-hardness, Scanning Electron Microscopy (SEM) and X-Ray Diffraction (XRD). The criteria used to evaluate the quality of the weld were the distance between the fracture and the weld bead and the surface finish. A relationship between the quality of the weld and the energy density was observed, expressed by a partial penetration for values below the optimal, and by irregularities in the weld bead and a high number of spatters for the values above the optimal.publishe

Asymmetrical rolling of aluminum alloys and steels: a review

Asymmetric rolling is an attractive metal forming process due to its simplicity, low cost and capability to produce unique characteristics in materials. The asymmetry promoted by the process leads to a formation of a large collection of texture components and a refined structure which is capable to improve the mechanical behavior of metallic materials. The aim of this work is to present a perspective of the process and to construct the bases for future development and application of this technique. Thus, several aspects are addressed such as process methods (i.e., dissimilarity of the rolls diameters, rolls angular speed or friction conditions), the process parameters (i.e., total thickness reduction, thickness reduction per pass, peripheral speed ratio, rolling routes) and their effect on material properties, including texture and microstructure evolution, and mechanical properties. This review is focused on the experimental description of asymmetric rolling applied to aluminum alloys and steels. Although the asymmetric rolling application was mostly at a laboratory scale, there is a good perspective for its implementation in the industry. The pros and cons based on the up to date literature and authors’ experience are presented and discussed.publishe

Damage Analysis of Third-Generation Advanced High-Strength Steel Based on the Gurson–Tvergaard–Needleman (GTN) Model

The third generation of advanced high-strength steels (AHSS) brought attention to the steel and automotive industries due to its good compromise between formability and production costs. This work evaluated a third-generation AHSS (USS CR980XG3TM) through microstructural and X-ray diffraction (XRD) analyses, uniaxial tensile and plane-strain tension testing, and numerical simulations. The damage behavior of this steel is described with the Gurson–Tvergaard–Needleman (GTN) model using an identification procedure based on the uniaxial tensile and initial microvoids data. The microstructure of the CR980XG3TM steel is composed of ferrite, martensite–austenite islands, and retained austenite with a volume fraction of 12.2%. The global formability of the CR980XG3TM steel, namely the product of the uniaxial tensile strength and total elongation values, is 24.3 GPa%. The Lankford coefficient shows a weak initial plastic anisotropy of the CR980XG3TM steel with the in-plane anisotropy close to zero (−0.079) and the normal anisotropy close to unity (0.917). The identified GTN parameters for the CR980XG3TM steel provided a good forecast for the limit strains defined according to ISO 12004-2 standard from the uniaxial tensile and plane-strain tension data