Process and Energy Intensification of Glycerol Carbonate Production from Glycerol and Dimethyl Carbonate in the Presence of Eggshell-Derived CaO Heterogeneous Catalyst

The process and energy intensifications for the synthesis of glycerol carbonate (GC) from glycerol and dimethyl carbonate (DMC) using an eggshell-derived CaO heterogeneous catalyst were investigated. The transesterification reaction between glycerol and DMC was typically limited by mass transfer because of the immiscible nature of the reactants. By varying the stirring speed, it was observed that the mass transfer limitation could be neglected at 800 rpm. The presence of the CaO solid catalyst made the mass transport-limited reaction process more prominent. Mass transfer intensification using a simple kitchen countertop blender as an alternative to overcome the external mass transfer limitation of a typical magnetic stirrer was demonstrated. A lower amount of the catalyst and a shorter reaction time were required to achieve 93% glycerol conversion or 91% GC yield, and the turnover frequency (TOF) increased almost 5 times from 1.5 to 7.2 min−1 when using a conventional magnetic stirrer and countertop blender, respectively. In addition, using a simple kitchen countertop blender with 7200 rpm, the reaction temperature of 60 °C could be reached within approximately 3 min without the need of a heating unit. This was the result of the self-frictional heat generated by the high-shear blender. This was considered to be heat transfer intensification, as heat was generated locally (in situ), offering a higher homogeneity distribution. Meanwhile, the trend toward energy intensification was promising as the yield efficiency increased from 0.064 to 2.391 g/kJ. A comparison among other process intensification techniques, e.g., microwave reactor, ultrasonic reactor, and reactive distillation was also rationalized

Green diesel production through simultaneous deoxygenation of palmitic acid and desulfurization of 4,6-Dimethyl-dibenzothiophene over commercial CoMo/Al2O3

This study investigated the deoxygenation of palmitic acid as a model compound of palm fatty acid distillate (PFAD), in the presence of 4,6- di-methyl-di-benzothiophene as a sulfur-containing light gas oil (LGO). Reactions were performed at the pressure of 25 barg, liquid hourly space velocity (LHSV) of 1.7 h-1, and H2/oil of 630 NL/L over CoMo/Al2O3 as catalyst. The effect of temperature was studied in the range of 275-300 oC. Both deoxygenation and desulfurization led to approximately 100% conversions at 300 oC, while at 275 oC, palmitic acid deoxygenation was recorded at a higher conversion rate compared with that of the desulfurization of 4,6- di-methyl-di-benzothiophene. The presence of 4,6- di-methyl-di-benzothiophene during the deoxygenation of palmitic acid resulted in high conversions (>95%). Pressure drop studies showed that the formation of heavy products caused a gradual pressure drop throughout the reactor over time. The catalyst was deactivated during 10 d. Two different sulfur-containing reagents were used for catalyst reactivation including dimethyl-disulfide in n-C18 and LGO containing 484 ppmw of sulfur. Reactivation with 2 wt.% of dimethyl-disulfide in n-C18 at 320 oC for 36 h led to more favrable performance recovery vs. the sulfur-containing LGO

Synthesis of glycerol carbonate from dimethyl carbonate and glycerol using CaO derived from eggshells

Waste eggshell is proposed as a highly active catalyst for glycerol carbonate production from dimethyl carbonate (DMC) and glycerol. The effect of reaction temperature, reaction time and catalyst loading on the reaction performance were investigated in order to find a suitable operating condition. CaO derived from waste eggshell exhibits catalytic activity comparable to commercial CaO. By using CaO eggshell, glycerol conversion of 96% can be achieved within 90 min of reaction time under 2.5:1 feed molar ratio of DMC to glycerol, 0.08 mole ratio of CaO to glycerol and reaction temperature of 60°C. The catalyst was examined by XRD, TGA/DSC, SEM, N2 adsorption-desorption and Hammett indicators method. Utilization of eggshell as a catalyst for glycerol carbonate production not only provides a cost-effective and value-added of waste eggshell as a green catalyst, but also decrease amount of waste and its treatment cost which is ecologically friendly

Synthesis of glycerol carbonate from dimethyl carbonate and glycerol using CaO derived from eggshells

Waste eggshell is proposed as a highly active catalyst for glycerol carbonate production from dimethyl carbonate (DMC) and glycerol. The effect of reaction temperature, reaction time and catalyst loading on the reaction performance were investigated in order to find a suitable operating condition. CaO derived from waste eggshell exhibits catalytic activity comparable to commercial CaO. By using CaO eggshell, glycerol conversion of 96% can be achieved within 90 min of reaction time under 2.5:1 feed molar ratio of DMC to glycerol, 0.08 mole ratio of CaO to glycerol and reaction temperature of 60°C. The catalyst was examined by XRD, TGA/DSC, SEM, N2 adsorption-desorption and Hammett indicators method. Utilization of eggshell as a catalyst for glycerol carbonate production not only provides a cost-effective and value-added of waste eggshell as a green catalyst, but also decrease amount of waste and its treatment cost which is ecologically friendly

Biofuel upgrading via catalytic deoxygenation in trickle bed reactor: Crucial issue in selection of pressure regulator type

Trickle bed reactors (TBRs) are commonly used in various chemical and associated processes. The selection of a proper back pressure regulator (BPR) is crucial for maintaining the system's upstream pressure. In this study, we investigate the impact of BPR selection on deoxygenation reaction in a TBR with two typical types of BPR, including gas-phase type back pressure regulator (Gas-BPR) and multiphase type back pressure regulator (Multi-BPR). Notably, Gas-BPR introduces interruptions and pressure drops during the sampling step, impacting the hydrogen flow rate, while Multi-BPR ensures more consistent hydrogen flow. To examine the performance of BPR systems, hydrotreating experiments were conducted at 330 °C, 50 bar of hydrogen over Ni/γ-Al2O3 catalyst using crude Pongamia pinnata oil as a feedstock and refined palm olein as a benchmark. Insignificant difference in the reaction performance between Multi-BPR and Gas-BPR systems was observed when using refined palm olein. Interestingly, there was a significant difference between the two systems when feeding with crude Pongamia pinnata oil. The multi-BPR system demonstrated superior performance, achieving 100% conversion of the feedstock over a prolonged period compared to the interrupted hydrogen flow in the Gas-BPR system. Further characterization of fresh and spent catalysts using N2 sorption, XRD, SEM-EDS and TGA-DTG-DSC techniques revealed that a gum and coke formation was a reason for the rapid catalyst deactivation. Furthermore, the interrupted flow in the Gas-BPR system led to substantial gum production, ultimately causing a blockage in the reactor bed. Consequently, for feedstocks with high impurities, a robust continuous flow of hydrogen is essential. Thus, the study strongly recommends selecting Multi-BPR for continuous operation in TBRs to enhance efficiency and avoid catalyst deactivation

Mechanism of CaO catalyst deactivation with unconventional monitoring method for glycerol carbonate production via transesterification of glycerol with dimethyl carbonate

Glycerol carbonate (GC) was synthesized by transesterification of glycerol with dimethyl carbonate (DMC) using calcium oxide (CaO) derived from eggshell as a catalyst. The best results of 96% glycerol conversion and 94% GC yield were achieved under the following reaction conditions: 0.08 mole ratio of CaO to glycerol, 1:2.5 mole ratio of glycerol to DMC, 60°C reaction temperature, and 3 hours reaction time. As expected, CaO showed deteriorated catalytic performance when recycling as observed by a rapid decrease in GC yield. This research showed that the active CaO phase first was converted to calcium methoxide (Ca[OCH3]2) and calcium diglyceroxide (Ca[C3H7O3]2) and finally to carbonate phase (CaCO3) which can be confirmed by XRD patterns. According to the phase transformation, the basicity decreased from 0.482 mmol/g to 0.023 mmol/g, and basic strength altered from strong basic strength (15.0 < H_ < 18.4) to weak basic strength (7.2 < H_ < 9.8), resulting in the lower catalytic activity of the consecutive runs. Despite the fact that the GC selectivity was almost 100%, the reaction products (methanol and GC) were not obtained in their stoichiometric ratio and their extents corresponded with that of the catalyst phase transformation to CaCO3. The mechanism of CaO catalyzed transesterification based on the condensation reaction of glycerol and catalyst was proposed, and in situ formation of water-derivative species was hypothesized as a cause of CaO transformation. CaO could react with DMC and water, generating methanol and CaCO3. This enabled unconventional monitoring of catalyst deactivation by checking if the mole ratio of methanol to GC was higher than 2:1 of its reaction stoichiometric ratio. It was also demonstrated that calcination of post-run catalyst at 900°C to CaO exhibited almost constant catalytic activity, and the mole ratio of methanol to GC was constant at its reaction stoichiometry (2:1) for at least 4 times use