Defect-Correlated Vickers Microhardness of Al-Si-Mg Alloy Manufactured by Laser Powder Bed Fusion with Post-process Heat Treatments

Laser powder bed fusion is an additive manufacturing process characterized by different advantages like the manufacture of samples with complex geometry without the use of tools and/or molds. Generally, the manufactured samples are characterized by high tensile strengths which, however, can be affected by the presence of defects due to the unoptimized process parameters. In a large applications field, a low density of the as-built AlSi10Mg samples is a very important parameter to considered, e.g., due to both the loss of the tensile strengths correlated with a premature failure of the samples and the increase in time and costs associated with the manufacturing process. In addition, different post-process heat treatments can increase these effects leading to an ineffective manufacturing process. In this scenario, the present work shows the analysis of spherical and lack-of-fusion pores induced by the laser powder bed fusion process on the AlSi10Mg samples and their variations after different heat treatments (direct aging and T6). At the same time, the influence of pores on the Vickers microhardness and the tensile properties has been studied in the same AlSi10Mg samples (bars and billets) that were printed with single- and double-laser machine setup. Different process parameters were also analyzed and compared. The study was supported by the microstructural and pore analysis performed by optical microscopy along the XZ plane (build direction) and the XY plane. Finally, the greatest effects of pores were observed on the Vickers microhardness values; in fact, two different relationships between microhardness and density variation are discussed. The T6 heat treatment leads to a rounding of the pores already formed in the as-built samples and to a formation of new small pores. Graphical Abstract: [Figure not available: see fulltext.

POLITICAL ELECTIONS FOR MARKETERS

SrFe12O19 coatings, intended as electromagnetic wave absorbers, were produced by atmospheric plasma spraying (APS) using two different kindsof feedstock powders: spray-dried agglomerates of micrometric SrFe12O19 particles (type-A) or spray-dried agglomerates of raw materials (SrCO3,Fe2O3), reactively sintered at 1100 ◦C (type-B).During spraying, type-A agglomerates either remain unmelted, producing porous coating regions where crystalline hexaferrite is retained, orare disrupted into smaller granules which melt completely, resulting in dense coating regions with no crystalline hexaferrite.The sintered type-B agglomerates possess higher cohesive strength and do not fall apart: the finer ones melt completely, whereas, in the largerones, the outer region melts and infiltrates the porous unmelted core which retains crystalline hexaferrite. Dense coatings can therefore be obtainedwhile preserving high amounts of crystalline hexaferrite even inside the dense areas. Such coatings show magnetic properties that are promisingfor electromagnetic wave absorption applications

Development of matte finishes in electrostatic (EFB) and conventional hot dipping (CHDFB) fluidized bed coating process

This study focuses on the correlation between the thermo-rheological properties of a thermosetting powder coating system with its surface structure build-up. Epoxy powder coating systems, which displayed surface matting and surface wrinkling, were examined. Firstly, the evolution of the complex viscosity was correlated with the cure kinetic. Secondly, the structure build-up on the surface of the coatings was investigated with a combined SEM-CLA profilometry analysis at different stages of curing process for both EFB and CHDFB coating processes. Different finishes were found to characterize the films applied by using EFB and CHDFB coating processes as a result of the different way the film is heated by. Finally, a strict relationship of film morphology to the degree of conversion and to the evolution of the complex viscosity was found out for both EFB and CHDFB coating processes. The surface structure is built up after gelation point and continues to evolve after gelation with a full development of the film fine structure. Differences were observed in the surface structure build-up when different curing temperature was used, thereby indicating an influence of minimum viscosity on achievable finishing. These experimental results lead to further advances in a better understanding of the formation of surface topography and morphology of polymeric films. They also provide important indications for the settings of curing parameters in both EFB and CHDFB coating processes as well as for the development of new powder coating formulations. © 2007 Elsevier B.V. All rights reserved

ClusterFix: A Cluster-Based Debiasing Approach without Protected-Group Supervision

The failures of Deep Networks can sometimes be ascribed to biases in the data or algorithmic choices. Existing debiasing approaches exploit prior knowledge to avoid unintended solutions; we acknowledge that, in real-world settings, it could be unfeasible to gather enough prior information to characterize the bias, or it could even raise ethical considerations. We hence propose a novel debiasing approach, termed ClusterFix, which does not require any external hint about the nature of biases. Such an approach alters the standard empirical risk minimization and introduces a per-example weight, encoding how critical and far from the majority an example is. Notably, the weights consider how difficult it is for the model to infer the correct pseudo-label, which is obtained in a self-supervised manner by dividing examples into multiple clusters. Extensive experiments show that the misclassification error incurred in identifying the correct cluster allows for identifying examples prone to bias-related issues. As a result, our approach outperforms existing methods on standard benchmarks for bias removal and fairness

Microstructural and tribological comparison of HVOF-sprayed and post-treated M-Mo-Cr-Si (M = Co, Ni) alloy coatings

High velocity oxygen-fuel (HVOF)-sprayed wear resistant Co-28%Mo-17%Cr-3%Si and Ni-32%Mo-15%Cr-3%Si coatings, both as-sprayed and after heat treatments at 600 degrees C for 1 h, have been studied. Particularly, their dry sliding wear behaviour has been compared by ball-on-disk tests against different counterbodies (100Cr6 steel and sintered alumina), and differences were discussed based on microstructural characteristics and micromechanical properties (Vickers microindentation and scratch test responses). As-sprayed coatings contain oxide stringers, are mostly amorphous and display rather low Vickers microhardness (about 7.4 GPa for the Co-based and 6.2 GPa for the Ni-based), toughness and elastic modulus. Heat-treated ones display sub-micrometric crystalline intermetallics, improving hardness (9.6 GPa and 7.4 GPa, respectively) and elastic modulus. Scratch tests indicate greater brittleness of the Ni-based alloy (higher tendency to cracking). Due to low hardness and toughness, both as-sprayed coatings undergo wear loss against steel and alumina counterparts. The more plastic Co-based alloy undergoes higher adhesive wear against steel and lower abrasive wear against alumina; the situation is reversed for the Ni-based alloy. After heat treatment, the wear loss against steel is very low for both coatings; abrasive wear still occurs against alumina. (c) 2007 Elsevier B.V. All rights reserved

The effect of ceramic YSZ powder morphology on coating performance for industrial TBCs

The increasing turbine inlet temperatures in modern gas turbines have raised concerns about the corrosion of ceramic thermal barrier coatings (TBCs) caused by molten silicate deposits, commonly referred to as “CMAS” due to their main constituents (CaO-MgO-Al2O3-SiO2). The objective of this study was to investigate the combined influence of powder morphology and chemical composition on the CMAS resistance and thermal cycling resistance of ceramic monolayer and bi-layer coatings created through Atmospheric Plasma Spraying (APS). Three powder morphologies were examined: porous Agglomerated and Sintered (A&S) granules, Hollow Spherical (HOSP) powders, and dense, irregular Fused and Crushed (F&C) particles. Monolayer 7-8YSZ coatings with both porous and dense vertically cracked (DVC) microstructures, and bi-layer coatings consisting of a bottom layer of porous standard 7-8YSZ and a top layer composed of a porous high‑yttrium ZrO2–55 wt% Y2O3 were obtained using all three powder types (A&S, HOSP, or F&C). Furthermore, the bi-layer systems were deposited with different ratios between the individual layer thicknesses and/or different total thickness. FEG-SEM, EDX, and micro-Raman analyses, were conducted to assess the coatings' performance. Nanoindentation high-speed mapping and pillar splitting test were performed to evaluate the mechanical behaviour. The study on 8YSZ monolayers shows that coatings from a F&C feedstock exhibit higher density, reducing the CMAS penetration. However, these coatings demonstrate poorer thermal cycling performance due to increased stiffness and thermal stresses. Coatings from HOSP and A&S powders allow CMAS penetration but offer stress relief pathways, enhancing the coating's ability to withstand thermal stresses. Bi-layer coatings with a 55YSZ top coat show superior CMAS resistance compared to 7-8YSZ monolayer coatings, with limited penetration causing top coat peeling. The thickness ratio between the layers also affects thermal cycling resistance, where a thinner 55YSZ layer extends the TBC lifetime

Sprayable Thermoset Nanocomposite Coatings Based on Silanized-PEG/ZnO to Prevent Microbial Infections of Titanium Implants

Post-surgery microbial infections are still one of the main reasons for implant failure, which results in very high physical and psychological pain for the patient and an increased cost for the healthcare system. A polymer nanocomposite antibacterial coating on titanium implants represents a valuable alternative to the more expensive and energy-consuming technological solutions nowadays used. In this regard, a sprayable thermoset nanocomposite composed of silanized-terminals polyethylene glycol (PEG)/ZnO nanoparticle is herein proposed. Initially, PEG's terminals' solvent-free silanization and curing are studied by Fourier Transform Infrared and mu Raman spectroscopies. Scanning Electron Microscope investigations and scratch tests have shown that the spraying procedure optimization and the oxidation treatment of the titanium substrate lead to a homogeneous coverage and improved adhesion of the coatings. The antibacterial activity is tested against not only both S. aureus and P. aeruginosa bacterial American Type Culture Collection strains, but also using very aggressive antibiotic-resistant clinical strains. Interestingly, antibacterial activity, evaluated by time-killing tests, is observed for all tested bacterial strains. Live/dead tests further confirm that 5 wt% of ZnO allows obtaining a bacteriostatic activity within 24 h, whereas a complete growth inhibition (bactericidal activity) of both tested strains is observed for coatings with 20 wt% of ZnO nanoparticles

Optimal client recommendation for market makers in illiquid financial products

The process of liquidity provision in financial markets can result in prolonged exposure to illiquid instruments for market makers. In this case, where a proprietary position is not desired, pro-actively targeting the right client who is likely to be interested can be an effective means to offset this position, rather than relying on commensurate interest arising through natural demand. In this paper, we consider the inference of a client profile for the purpose of corporate bond recommendation, based on typical recorded information available to the market maker. Given a historical record of corporate bond transactions and bond meta-data, we use a topic-modelling analogy to develop a probabilistic technique for compiling a curated list of client recommendations for a particular bond that needs to be traded, ranked by probability of interest. We show that a model based on Latent Dirichlet Allocation offers promising performance to deliver relevant recommendations for sales traders.Comment: 12 pages, 3 figures, 1 tabl

Influence of MAX-Phase Deformability on Coating Formation by Cold Spraying

As solid-state deposition technique avoiding oxidation, cold gas spraying is capable of retaining feedstock material properties in the coatings, but typically fails to build up coatings of brittle materials. Ceramic MAX phases show partial deformability in particular lattice directions and may thus successfully deposit in cold spraying. However, deformation mechanisms under high strain rate, as necessary for cohesion and adhesion, are not fully clear yet. A MAX-phase deposit only builds up, if the specific mechanical properties of the MAX phase allow for, and if suitable spray parameter sets get realized. To investigate the influence of material properties and deposition conditions on coating microstructure and quality, three MAX phases, Ti3SiC2, Ti2AlC and Cr2AlC, were selected. Up to ten passes under different spray parameters yielded Ti2AlC and Cr2AlC coatings with thicknesses of about 200-500 \ub5m. In contrast, Ti3SiC2 only forms a monolayer, exhibiting brittle laminar failure of the impacting particles. In all cases, the crystallographic structure of the MAX-phase powders was retained in the coatings. Thicker coatings show rather low porosities (< 2%), but some laminar cracks. The deposition behavior is correlated with individual mechanical properties of the different MAX-phase compositions and is discussed regarding the particular, highly anisotropic deformation mechanisms

EFFETTO DELLO SPESSORE SULLA RESISTENZA AD USURA E CORROSIONE DI RIVESTIMENTI WC-COCR DEPOSITATI SU LEGA DI AL TRAMITE TERMOSPRUZZATURA HVOF

Si sono esaminati gli effetti dello spessore e della presenza/assenza di un sottile bond coat in Ni sulla resistenza ad usura e a corrosione di rivestimenti in materiale cermet WC-CoCr, depositati tramite termospruzzatura HVOF su piastre in lega di alluminio AA 6082T6. Riporti con quattro diversi spessori, compresi nell’intervallo 50 ?m – 150 ?m, sono stati prodotti eseguendo, rispettivamente, un totale di 2, 3, 4 e 5 scansioni consecutive della torcia davanti al substrato. All’aumentare del numero di scansioni, la porosità del rivestimento cermet (sia con, sia senza bond coat) diminuisce; il cambiamento più sensibile si verifica fra i riporti depositati con 2 e 3 passaggi della torcia. Per spiegare questo fenomeno, si sono analizzati i meccanismi di deposizione di singole lamelle di WC-CoCr, esaminandole con tecnica Focused Ion Beam (FIB). All’aumento di densità del rivestimento corrispondono un incremento di microdurezza, un miglioramento della resistenza all’usura per strisciamento (misurata mediante test ball-on-disk) ed una maggior protezione del substrato contro la corrosione (valutata mediante spettroscopia di impedenza elettrochimica e monitoraggio del potenziale di libera corrosione). Rispetto a strati anodizzati, prodotti sulle stesse piastre, tutti riporti WC-CoCr (indipendentemente dallo spessore) sono molto più resistenti ad usura ma meno protettivi contro la corrosione del substrato