Visualisation of alternating shielding gas flow in GTAW

The alternating shielding gas technique is a method of achieving transient arc characteristics during arc welding; however the complex flow that occurs through its use has not been investigated previously. A schlieren system was used to image density gradients that arise when alternating argon and helium shield gases, under varying flow parameters, with gas tungsten arc welding (GTAW). A theoretical analysis was carried out to determine the conditions under which the technique facilitates arc pulsing, in particular to avoid mixing the shield gases in the delivery pipe prior to the welding nozzle. At appropriate pulsing frequency and flow rates, a stable horizontal region of helium was obseved in the weld region, maintained in position by the denser argon from the preceding pulse. This higher than average mass fraction of helium when applying the shielding gases alternately, compare to a premixed gas with the same volume of argon and helium, increased the weld penetration by 13% on average, suggesting a modest improvement in heat transfer

Laser powder bed fusion at sub-atmospheric pressures

The perceived advantages of laser powder bed fusion (PBF) at reduced pressure include a more stable melt pool and reduced porosity. In this study, high-speed imaging was used to investigate the interaction of the laser beam with the powder bed at sub-atmospheric pressures. At atmospheric pressure, the laser plume produces a flow in the ambient atmosphere that entrains particles toward the melt pool. As the pressure decreases, this hydrodynamic entrainment increases but eventually the expansion of the laser plume prevents the particles reaching the melt pool: profiles and cross-sections of the track reveal a drastic reduction in its cross-sectional area. As the pressure decreases further, into the molecular flow regime, particles are only repelled by the plume away from the melt pool. The regime between 1 bar and ∼50 mbar (the threshold pressure at which the penetration depth no longer increases) could provide a window for successful processing but might require a pre-sinter to maintain the integrity of the powder bed. Lower pressures would definitely require a pre-sinter, for which the additional processing time and increase in process complexity might be justified for porosity-critical applications

Dynamics of picosecond laser ablation for surgical treatment of colorectal cancer

Endoluminal surgery for the treatment of colorectal neoplasia is typically carried out using electrocautery tools which imply limited precision and the risk of harm through collateral thermal damage to the adjacent healthy tissue. As a potential alternative, we present the successful colonic epithelial laser ablation by means of picosecond laser pulses. Laser ablation studies performed in ex-vivo colon tissue result in cavities with comparable thickness to early stage colorectal cancers. The corresponding histology sections exhibit only minimal collateral damage to the surrounding tissue and the depth of the ablation can be controlled precisely by means of the pulse energy. High-speed imaging has been used for the first time to visualize picosecond laser ablation of cancerous tissue in a clinically relevant model. This information was correlated with histopathology and optical surface profilometry revealing the dynamic nature of the laser tissue interaction and the need for temporal or spatial separation of pulses for optimum efficacy with regards to tissue removal. Overall, the application of picosecond laser pulses to ablate endoluminal bowel lesions demonstrates significantly improved precision and reduced thermal damage to the adjacent tissue in comparison to conventional procedures and hence will enable more precise surgical treatment of cancers

The interplay between vapour, liquid, and solid phases in laser powder bed fusion

The capability of producing complex, high performance metal parts on demand has established laser powder bed fusion (LPBF) as a promising additive manufacturing technology, yet deeper understanding of the laser-material interaction is crucial to exploit the potential of the process. By simultaneous in-situ synchrotron x-ray and schlieren imaging, we probe directly the interconnected fluid dynamics of the vapour jet formed by the laser and the depression it produces in the melt pool. The combined imaging shows the formation of a stable plume over stable surface depressions, which becomes chaotic following transition to a full keyhole. We quantify process instability across several parameter sets by analysing keyhole and plume morphologies, and identify a previously unreported threshold of the energy input required for stable line scans. The effect of the powder layer and its impact on process stability is explored. These high-speed visualisations of the fluid mechanics governing LPBF enable us to identify unfavourable process dynamics associated with unwanted porosity, aiding the design of process windows at higher power and speed, and providing the potential for in-process monitoring of process stability