5 research outputs found
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Laser Drilling - Drilling with the Power of Light
Gas Technology Institute (GTI) has been the leading investigator in the field of high power laser applications research for well construction and completion applications. Since 1997, GTI (then as Gas Research Institute) has investigated several military and industrial laser systems and their ability to cut and drill into reservoir type rocks. In this report, GTI continues its investigation with a recently acquired 5.34 kW ytterbium-doped multi-clad high power fiber laser (HPFL). The HPFL represents a potentially disruptive technology that, when compared to its competitors, is more cost effective to operate, capable of remote operations, and requires considerably less maintenance and repair. To determine how this promising laser compares with other lasers used in past experimental work, GTI performed a number of experiments with results directly comparable to previous data. Experiments were designed to investigate the effect of laser input parameters on representative reservoir rock types of sandstone and limestone. The focus of the experiments was on completion and perforation applications, although the results and techniques apply to well construction and other rock cutting applications. Variables investigated include laser power, beam intensity, external purging of cut materials, sample orientation, beam duration, beam shape, and beam frequency. The investigation also studied the thermal effects on the two sample rock types and their methods of destruction: spallation for sandstone, and thermal dissociation for limestone. Optimal operating conditions were identified for each rock type and condition. As a result of this experimental work, the HPFL has demonstrated a better capability of cutting and drilling limestone and sandstone when compared with other military and industrial lasers previously tested. Consideration should be given to the HPFL as the leading candidate for near term remote high power laser applications for well construction and completion
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Laser Drilling - Drilling with the Power of Light
Gas Technology Institute (GTI) has been the leading investigator in the field of high power laser applications research for well construction and completion applications. Since 1997, GTI (then as Gas Research Institute- GRI) has investigated several military and industrial laser systems and their ability to cut and drill into reservoir type rocks. In this report, GTI continues its investigation with a 5.34 kW ytterbium-doped multi-clad high power fiber laser (HPFL). When compared to its competitors; the HPFL represents a technology that is more cost effective to operate, capable of remote operations, and requires considerably less maintenance and repair. Work performed under this contract included design and implementation of laboratory experiments to investigate the effects of high power laser energy on a variety of rock types. All previous laser/rock interaction tests were performed on samples in the lab at atmospheric pressure. To determine the effect of downhole pressure conditions, a sophisticated tri-axial cell was designed and tested. For the first time, Berea sandstone, limestone and clad core samples were lased under various combinations of confining, axial and pore pressures. Composite core samples consisted of steel cemented to rock in an effort to represent material penetrated in a cased hole. The results of this experiment will assist in the development of a downhole laser perforation or side tracking prototype tool. To determine how this promising laser would perform under high pressure in-situ conditions, GTI performed a number of experiments with results directly comparable to previous data. Experiments were designed to investigate the effect of laser input parameters on representative reservoir rock types of sandstone and limestone. The focus of the experiments was on laser/rock interaction under confining pressure as would be the case for all drilling and completion operations. As such, the results would be applicable to drilling, perforation, and side tracking applications. In the past, several combinations of laser and rock variables were investigated at standard conditions and reported in the literature. More recent experiments determined the technical feasibility of laser perforation on multiple samples of rock, cement and steel. The fiber laser was capable of penetrating these materials under a variety of conditions, to an appropriate depth, and with reasonable energy requirements. It was determined that fiber lasers are capable of cutting rock without causing damage to flow properties. Furthermore, the laser perforation resulted in permeability improvements on the exposed rock surface. This report has been prepared in two parts and each part may be treated as a stand-alone document. Part 1 (High Energy Laser Drilling) includes the general description of the concept and focuses on results from experiments under the ambient lab conditions. Part 2 (High Energy Laser Perforation and Completion Techniques) discusses the design and development of a customized laser pressure cell; experimental design and procedures, and the resulting data on pressure-charged samples exposed to the laser beam. An analysis provides the resulting effect of downhole pressure conditions on the laser/rock interaction process
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Laser Drilling: Drilling with the Power of Light Phase 1: Feasibility Study
A laser drilling research team was formed from members of academia, industry and national laboratory to explore the feasibility of using modern high-powered lasers to drill and complete oil and gas wells. The one-year Phase 1 study discussed in this report had the goals of quantifying the amount of pulsed infrared laser energy needed to spall and melt rock of varying lithologies and to investigate the possibility of accomplishing the same task in water under atmospheric conditions. Previous work by some members of this team determined that continuous wave lasers of varying wavelengths have more than enough power to cut, melt and vaporize rock. Samples of sandstone, limestone, and shale were prepared for laser beam interaction with a 1.6 kW pulsed Nd:YAG laser beam to determine how the beam's size, power, repetition rate, pulse width, exposure time and energy can affect the amount of energy transferred to the rock for the purposes of spallation, melting and vaporization. The purpose of the laser rock interaction experiment was to determine the threshold parameters required to remove a maximum rock volume from the samples while minimizing energy input. Absorption of radiant energy from the laser beam gives rise to the thermal energy transfer required for the destruction and removal of the rock matrix. Results from the tests indicate that each rock type has a set of optimal laser parameters to minimize specific energy (SE) values as observed in a set of linear track and spot tests. In addition, it was observed that the rates of heat diffusion in rocks are easily and quickly overrun by absorbed energy transfer rates from the laser beam to the rock. As absorbed energy outpaces heat diffusion by the rock matrix, local temperatures can rise to the melting points of the minerals and quickly increase observed SE values. The lowest SE values are obtained in the spalling zone just prior to the onset of mineral melt. The current study determined that using pulsed lasers could accomplish removing material from rock more efficiently than continuous wave lasers. The study also determined that reducing the effect of secondary energy absorbing mechanisms resulted in lower energy requirements in shale and, to some extent, in sandstones. These secondary mechanisms are defined as physical processes that divert beam energy from directly removing rock, and may include thermally-induced phase behavior changes of rock minerals (i.e., melting, vaporization, and dissociation) and fractures created by thermal expansion. Limestone is spalled by a different mechanism and does not seem to be as affected by secondary mechanisms. It was also shown that the efficiency of the cutting mechanism improved by saturating porous rock samples with water, and that a laser beam injected directly through a water layer at a sandstone sample was able to spall and melt the sample
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Field Demonstraton of Existing Microhole Coiled Tubing Rig (MCTR) Technology
The performance of an advanced Microhole Coiled Tubing Rig (MCTR) has been measured in the field during the drilling of 25 test wells in the Niobrara formation of Western Kansas and Eastern Colorado. The coiled tubing (CT) rig designed, built and operated by Advanced Drilling Technologies (ADT), was documented in its performance by GTI staff in the course of drilling wells ranging in depth from 500 to nearly 3,000 feet. Access to well sites in the Niobrara for documenting CT rig performance was provided by Rosewood Resources of Arlington, VA. The ADT CT rig was selected for field performance evaluation because it is one of the most advanced commercial CT rig designs that demonstrate a high degree of process integration and ease of set-up and operation. Employing an information collection protocol, data was collected from the ADT CT rig during 25 drilling events that encompassed a wide range of depths and drilling conditions in the Niobrara. Information collected included time-function data, selected parametric information indicating CT rig operational conditions, staffing levels, and field observations of the CT rig in each phase of operation, from rig up to rig down. The data obtained in this field evaluation indicates that the ADT CT rig exhibited excellent performance in the drilling and completion of more than 25 wells in the Niobrara under varied drilling depths and formation conditions. In the majority of the 25 project well drilling events, ROP values ranged between 300 and 620 feet per hour. For all but the lowest 2 wells, ROP values averaged approximately 400 feet per hour, representing an excellent drilling capability. Most wells of depths between 500 and 2,000 feet were drilled at a total functional rig time of less than 16 hours; for wells as deep at 2,500 to 3,000 feet, the total rig time for the CT unit is usually well under one day. About 40-55 percent of the functional rig time is divided evenly between drilling and casing/cementing. The balance of time is divided among the remaining four functions of rig up/rig down, logging, lay down bottomhole assembly, and pick up bottomhole assembly. Observations made during all phases of CT rig operation at each of the project well installations have verified a number of characteristics of the technology that represent advantages that can produce significant savings of 25-35 percent per well. Attributes of the CT rig performance include: (1) Excellent hole quality with hole deviation amounting to 1-2 degrees; (2) Reduced need for auxiliary equipment; (3) Efficient rig mobilization requiring only four trailers; (4) Capability of ''Zero Discharge'' operation; (5) Improved safety; and, (6) Measurement while drilling capability. In addition, commercial cost data indicates that the CT rig reduces drilling costs by 25 to 35% compared to conventional drilling technology. Widespread commercial use of the Microhole Coiled Tubing technology in the United States for onshore Lower-48 drilling has the potential of achieving substantially positive impacts in terms of savings to the industry and resource expansion. Successfully commercialized Microhole CT Rig Technology is projected to achieve cumulative savings in Lower-48 onshore drilling expenditures of approximately 6.8 billion dollars by 2025. The reduced cost of CT microhole drilling is projected to enable the development of gas resources that would not have been economic with conventional methods. Because of the reduced cost of drilling achieved with CT rig technology, it is estimated that an additional 22 Tcf of gas resource will become economic to develop. In the future, the Microhole Coiled Tubing Rig represents an important platform for the continued improvement of drilling that draws on a new generation of various technologies to achieve goals of improved drilling cost and reduced impact to the environment