4,637 research outputs found

    The thermal analysis of cutting/grinding processes by meshless finite block method

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    © 2018 Elsevier Ltd Development of the Finite Block Method (FBM) is presented, with the introduction of infinite elements for the first time, for predicting stationary and transient heat conduction in cutting/grinding processes. Utilizing the Lagrange series the first order partial differential matrix is derived, adopting a mapping technique, followed by the construction of the higher order derivative matrix. For linear stationary heat conductivity three free parameters including the velocity of the workpiece, the cooling coefficient and the inclined angle of the contact zone, together with their effects on temperature, are observed. For the transient heat conduction study, the Laplace transformation method and Durbin's inverse technique are employed. Numerical solutions are discussed and comparisons made with the finite element method and analytical solutions, demonstrating the accuracy and convergence of the finite block method

    In situ x-ray computed tomography of zinc–air primary cells during discharge: correlating discharge rate to anode morphology

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    Zinc–air batteries have gained significant attention as safe battery alternatives, with high theoretical energy densities and a high abundance of their constituent materials. However, barriers to their widespread adoption include the need to improve their cycling lifetime, as well as stability and avoiding degradation mechanisms such as zinc dendrite growth and hydrogen-producing side reactions. X-ray computed tomography (CT) is a widely used technique for the study of batteries. In situ / operando x-ray CT has been increasingly used to study the zinc anode of zinc–air batteries to evaluate the interesting morphological changes occurring during the reaction from zinc (Zn) to zinc oxide (ZnO) during discharge (vice versa during charge). However, several studies have been carried out using synchrotron x-ray sources, which have limited availability for users. In this work, we present a comprehensive study of the discharge of commercial, primary zinc–air batteries using a laboratory-based x-ray source for in situ x-ray CT measurements. Four different discharge rates are investigated (C/30, C/60, C/90 and C/150), with tomograms collected at various stages throughout each discharge. Results confirm that with decreasing C-rate (i.e. decreasing discharge current) a greater volume of zinc is reacted, with average mass utilisations of 17%, 76%, 81% and 87% for C/30, C/60, C/90 and C/150, respectively. Furthermore, quantification using x-ray CT datasets showed that there is a direct correlation between the volume of zinc remaining in the cell and the state-of-charge of the cell, which deviated from linearity for the longer C-rates. Finally, a potential new mechanism for shape change is discussed, where a Zn particle is replaced with a pore of a similar volume. As well as improvements in statistical relevance gained from multiple repeats for each C-rate, the results presented here could be used in both modelling of battery performance, as well as consideration for future anode design concepts

    Internal insulation and corrosion control of molten chloride thermal energy storage tanks

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    A chloride-based molten-salt system that uses a ternary blend of MgCl2/KCl/NaCl is investigated to provide higher-temperature thermal energy storage capability than conventional nitrate salt-based systems. Despite their high thermal stability and operating temperature, molten chlorides present several challenges, including the design of internal liners to prevent the corrosion and thermal stress of alloy tank shells. This work discusses issues and potential solutions related to containment of molten chloride salt, specifically the optimization of the hot face refractory materials for use as internal liners. Three down-selected refractory materials were analyzed with respect to permeation of salt through the material as well as chemical stability during high temperature operation. Through the application of X-ray imaging and electron spectroscopy techniques, highly stable secondary surface phases in equilibrium with the molten salt were identified, as well as time-dependent changes in the salt composition itself

    Visualising coke-induced degradation of catalysts used for CO2-reforming of methane with X-ray nano-computed tomography

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    The switch from a carbon-based to a hydrogen-based economy requires environmentally friendly methods for hydrogen production. CO2-reforming of methane promises to be a greener alternative to steam-methane reforming, which accounts for the majority of hydrogen production today. For this dry process to become industrially competitive, challenges such as catalyst deactivation and degradation through coke formation must be better understood and ultimately overcome. While bulk characterisation methods provide a wealth of useful information about the carbon formed during coking, spatially resolved techniques are required to understand the type and extent of degradation of supported catalyst particles themselves under coking conditions. Here, lab-based X-ray nano-computed tomography, in conjunction with a range of complementary techniques, is utilised to understand the effects of the nickel-to-cobalt ratio on the degradation of individual supported catalyst particles. Findings suggest that a bimetallic system greatly outperforms monometallic catalysts, with the ratio between nickel and cobalt having a significant impact on the type and quantity of the carbon formed and on the extent of supported catalyst breakdown

    3D Imaging of Lithium Protrusions in Solid‐State Lithium Batteries using X‐Ray Computed Tomography

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    Solid‐state lithium batteries will revolutionize the lithium‐ion battery and energy storage applications if certain key challenges can be resolved. The formation of lithium‐protrusions (dendrites) that can cause catastrophic short‐circuiting is one of the main obstacles, and progresses by a mechanism that is not yet fully understood. By utilizing X‐ray computed tomography with nanoscale resolution, the 3D morphology of lithium protrusions inside short‐circuited solid electrolytes has been obtained for the first time. Distinguishable from adjacent voids, lithium protrusions partially filled cracks that tended to propagate intergranularly through the solid electrolyte, forming a large waved plane in the shape of the grain boundaries. Occasionally, the lithium protrusions bifurcate into flat planes in a transgranular mode. Within the cracks themselves, lithium protrusions are preferentially located in regions of relatively low curvature. The crack volume filled with lithium in two samples is 82.0% and 83.1%, even though they have distinctly different relative densities. Pre‐existing pores in the solid electrolyte, as a consequence of fabrication, can also be part‐filled with lithium, but do not have a significant influence on the crack path. The crack/lithium‐protrusion behavior qualitatively supports a model of propagation combining electrochemical and mechanical effects

    Benchmark based on application signature to analyze and predict their behavior

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    Currently, there are benchmark sets that measure the performance of HPC systems under specific computing and communication properties. These benchmarks represent the kernels of applications that measure specific hardware components. If the user’s application is not represented by any benchmark, it is not possible to obtain an equivalent performance metric. In this work, we propose a benchmark based on the signature of an MPI application obtained by the PAS2P method. PAS2P creates the application signature in order to predict the execution time, which we believe will be very adjusted in relation to the execution time of the full application. The signature has two performance qualities: the bounded time to execute it (a benchmark property) and the quality of prediction. Therefore, we propose to extend the signature by giving the benchmark capacities such as the efficiency of the application over the HPC system. The performance metrics will be performed by the benchmark proposed. The experimentation validates our proposal with an average error of prediction close to 7%.Instituto de Investigación en Informátic

    Lab-based X-ray micro-computed tomography coupled with machine-learning segmentation to investigate phosphoric acid leaching in high-temperature polymer electrolyte fuel cells

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    A machine-learning approach is used to segment 14 X-ray computed-tomography datasets acquired by lab-based scanning of laser-milled, high-temperature polymer electrolyte fuel cell samples mounted in a 3D-printed sample holder. Two modes of operation, one with constant current load and the other with current cycling, are explored and their impact on microstructural change is correlated with electrochemical performance degradation. Constant-current testing shows the overall quantity of phosphoric acid in the gas diffusion layers is effectively unchanged between 50 and 100 h of operation but that inter-electrode distribution becomes less uniform. Current-cycling tests reveal similar quantities of phosphoric acid but a different intra-electrode distribution. Membrane swelling appears more pronounced after current-cycling tests and in both cases, significant catalyst layer migration is observed. The present analysis provides a lab-based approach to monitoring microstructural degradation in high-temperature polymer electrolyte fuel cells and provides a more accessible and more statistically robust platform for assessing the impact of phosphoric acid mitigation strategies

    High-Density Lignin-Derived Carbon Nanofiber Supercapacitors with Enhanced Volumetric Energy Density

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    Supercapacitors are increasingly used in short-distance electric transportation due to their long lifetime (≈15 years) and fast charging capability (>10 A g^{−1}). To improve their market penetration, while minimizing onboard weight and maximizing space-efficiency, materials costs must be reduced (8 Wh L^{−1}). Carbon nanofibers display good gravimetric capacitance, yet their marketability is hindered by their low density (0.05–0.1 g cm^{−3}). Here, the authors increase the packing density of low-cost, free-standing carbon nanofiber mats (from 0.1 to 0.6 g cm−3) through uniaxial compression. X-ray computed tomography reveals that densification occurs by reducing the inter-fiber pore size (from 1–5 µm to 0.2–0.5 µm), which are not involved in double-layer capacitance. The improved packing density is directly proportional to the volumetric performances of the device, which reaches a volumetric capacitance of 130 F cm^{−3} and energy density of 6 Wh L^{−1} at 0.1 A g^{−1} using a loading of 3 mg cm^{−2}. The results outperform most commercial and lab-scale porous carbons synthesized from bioresources (50–100 F cm^{−3}, 1–3 Wh L^{−1} using 10 mg cm^{−2}) and contribute to the scalable design of sustainable electrodes with minimal ‘dead volume’ for efficient supercapacitors
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