Evolution of plasticity-based wear damage in gross sliding fretting of a Ti-6Al-4V non-conforming contact

This paper examines the evidence for a plasticity based wear mechanism in the fretting wear of Ti-6Al-4V. Driven by near-surface plastic strain accumulation, the generation of wear debris evolves from coarse metallic debris towards loose fine oxide debris generating W-shape wear scar. The overall wear effect however, is less pronounced at the later stages of wear due to a reduced propensity for plastic deformation in the contact associated with wear induced contact pressure reduction. The evidence suggests that the high wear rate at the early stages of a fretting test are due to debris = generation associated with gross plasticity whilst at the later stages, lower wear is associated with less plasticity accumulation

Electrical discharge machining of polycrystalline diamond using copper electrode – finishing condition

Research on machining process of Polycrystalline Diamond (PCD) is becoming important as the material was believed suitable to be used for cutting tools of advanced aeronautical structure. Electrical Discharge Machining (EDM) was regarded as the suitable method to machine PCD due its noncontact process nature. The objective of this research is to determine the influence of several EDM parameter such as sparking current, pulse duration, and pulse interval to the material removal rate and surface roughness of the machined PCD. Instead of significantly influenced the material removal rate, the sparking current was also highly influenced tha surface roughness. Highest material removal rate of approximately 0.005mm3/s was recorded by the EDM process with the highest current used of 5A, and lowest pulse interval of 1µs. The influence of pulse duration is not clearly seen at the lowest pulse interval used. On the other hand, 0.4µm was the lowest surface roughness value obtained in this research indicated by the highest sparking current, highest sparking duration and lowest sparking interval of 5A, 1µs and 1µs respectively

Electrical discharge machining of polycrystalline diamond using copper electrode – finishing condition

Research on machining process of Polycrystalline Diamond (PCD) is becoming important as the material was believed suitable to be used for cutting tools of advanced aeronautical structure. Electrical Discharge Machining (EDM) was regarded as the suitable method to machine PCD due its noncontact process nature. The objective of this research is to determine the influence of several EDM parameter such as sparking current, pulse duration, and pulse interval to the material removal rate and surface roughness of the machined PCD. Instead of significantly influenced the material removal rate, the sparking current was also highly influenced tha surface roughness. Highest material removal rate of approximately 0.005mm3/s was recorded by the EDM process with the highest current used of 5A, and lowest pulse interval of 1µs. The influence of pulse duration is not clearly seen at the lowest pulse interval used. On the other hand, 0.4µm was the lowest surface roughness value obtained in this research indicated by the highest sparking current, highest sparking duration and lowest sparking interval of 5A, 1µs and 1µs respectively