The effect of cellulose nanocrystals in sugarcane bagasse particleboards of pith and fibers

ABSTRACT The aim of this research was to investigate sugarcane bagasse (SCB) particleboards, using two kinds of particles, from pith and fibers, reinforced with cellulose nanocrystals (NCC). The NCCs were dispersed in the adhesive urea formaldehyde (UF) using a sonificator in two proportions (0 and 1%). The NCCs and UF were applied in the SCB particles using a rotary blender. The particleboards were produced in three layers using two kinds of particles: pith and fibers. After dispersion of the adhesive, the mixture was compressed to produce the particleboards, which were characterized by physical, mechanical and thermal properties. The anatomical and chemical features relating to pith and fiber were very similar. The particleboards made with and without NCCs did not differ statistically for most properties: modulus of elasticity (MOE), modulus of rupture (MOR), water absorption (WA) thermal conductivity (TC), and the volume heat capacity (VHC). Particleboards made only with fibers and without NCCs showed higher internal bond (IB). In the other hand particleboards made only with fibers in the face and pith in the core (without NCCs) showed lower thickness swelling after 24 hours (TS24h). Probably, the NCCs did not improve the particleboards performance, because less links were available for SCB to interact with the adhesive. For the others properties the particleboards made with pith and fibers did not showed statistical difference (MOE, MOR, TC, WA, TC and VHC), demonstrating that separation of pith and fiber are not significant and does not affect the final properties of particleboards

Effect of the Characteristics of Maleic Anhydride-Grafted Polypropylene (MAPP) Compatibilizer on the Properties of Highly Filled (85%) Kenaf-Polypropylene Composites

Kenaf polypropylene composites with high fiber load of 85 wt% were produced using glycerine as a processing aid and maleic anhydride-grafted polypropylene (MAPP) as a compatibilizer/coupling agent. Commercially available MAPPs with different molecular weights and anhydride contents were used to determine what properties of the MAPPs were important to achieve high mechanical properties of these highly filled composites. A homo-polymer and a random-polymer, were compared as matrix polymers. Composites were produced using a high-shear kinetic mixer followed by compression molding at pressures ranging between 345 and 5520 kPa. The data suggests that adding MAPPs with a low molecular weight and high anhydride content at concentrations of 5 wt% resulted in composites with the highest mechanical properties. The authors suggest that a combination of a high surface area, low viscosity and high anhydride content of the MAPP are resulting in a good stress transfer between fibers and matrix polymer

Thermoplastic polyolefins as formaldehyde free binders in highly filled lignocellulosic panel boards: using glycerine as a processing aid in kenaf fiber polypropylene boards

A new technique was developed to make highly loaded (up to 95%) formaldehyde free natural fiber boards. The purpose of the paper is to report a broad study on 85% kenaf boards using linear thermoplastic polymers as the binder in preparing the boards to determine if these materials have potential in commercial applications by comparing them to other commercial materials. In these materials, linear thermoplastic polymer chains act as an adhesive and the product resembles a typical wood based panel (e.g., phenol formaldehyde fiber board). The process involved the use of small amount of glycerine in the fiber to enhance processibility in a thermo-kinetic mixer followed by hot pressing. In this paper, we report the properties of 85% by weight kenaf fiber boards using polypropylene as the adhesive. A maleated polypropylene was used to improve the adhesion and stress transfer between the adhesive and kenaf fiber. The addition of 2% by weight of glycerine based on the dry weight of kenaf fiber resulted in the best properties of the boards. Differential scanning calorimetric studies suggested that the glycerine had a little effect on the percent crystallinity of the matrix. Dynamic mechanical tests of the 85% boards showed some differences compared to conventional 60% by weight kenaf-PP composites. The 85% kenaf boards had a flexural strength of 75 MPa and a flexural modulus of 6.8 GPa with a specific gravity of 1.24. These properties are comparable to standard formaldehyde free high density hardboards with flexural strengths of 48.3 MPa and flexural modulus of 5.5 GPa, and a specific gravity of 1.28. This paper gives a broad overview of an initial study of these new materials