A review of direct drive proportional electrohydraulic spool valves:Industrial state-of-the-art and research advancements

This paper reviews the state of the art of directly driven proportional directional hydraulic spool valves, which are widely used hydraulic components in the industrial and transportation sectors. First, the construction and performance of commercially available units are discussed, together with simple models of the main characteristics. The review of published research focuses on two key areas: investigations that analyze and optimize valves from a fluid dynamic point of view, and then studies on spool position control systems. Mathematical modeling is a very active area of research, including computational fluid dynamics (CFD) for spool geometry optimization, and dynamic spool actuation and motion modeling to inform controller design. Drawbacks and advantages of new designs and concepts are described in the paper.</p

A review of electro-hydraulic servovalve research and development

This paper provides a review of the state of the art of electro-hydraulic servovalves, which are widely used valves in industrial applications and aerospace, being key components for closed loop electrohydraulic motion control systems. The paper discusses their operating principles and the analytical models used to study these valves. Commercially available units are also analysed in detail, reporting the performance levels achieved by current servovalves in addition to discussing their advantages and drawbacks. Adetailed analysis of research that investigates these valves via computational fluid dynamic analysis is also provided. Research studies on novel control systems and novel configurations based on the use of smart materials, which aim to improve performance or reduce cost, are also analysed in detail.</p

A review of electro-hydraulic servovalve research and development

This paper provides a review of the state of the art of electro-hydraulic servovalves, which are widely used valves in industrial applications and aerospace, being key components for closed loop electrohydraulic motion control systems. The paper discusses their operating principles and the analytical models used to study these valves. Commercially available units are also analysed in detail, reporting the performance levels achieved by current servovalves in addition to discussing their advantages and drawbacks. Adetailed analysis of research that investigates these valves via computational fluid dynamic analysis is also provided. Research studies on novel control systems and novel configurations based on the use of smart materials, which aim to improve performance or reduce cost, are also analysed in detail.</p

full simulation of a piezoelectric double nozzle flapper pilot valve coupled with a main stage spool valve

Abstract This paper develops a detailed simulation model, realized by the software Simscape, which can be a powerful tool to analyze the performance of a double nozzle flapper valve actuated by a piezoelectric ring bender. The particularity of this valve is that the use of the torque motor and flexure tube is avoided, thus reducing the complexity, manufacturing time and cost of the valve assembly. The model accounts for all the real phenomena present in the valve, such as fluid compressibility and fluid viscosity. The viability of the valve concept is validated by step tests simulated at different valve openings. It is shown that the response time obtained for a supply pressure of 210 bar and necessary to reach 90% of the maximum opening degree (corresponding to a maximum spool position of 1mm and maximum flow rate of 60 l/min) is only 6 ms, which is comparable with typical commercially available double nozzle flapper valves, but with the advantage of having removed critical components such as the torque motor and the flexure tube

Experimental prototype development and performance analysis of a small-scale combined cycle for energy generation from biomass

Abstract This paper presents a research activity aimed at exploiting combined cycles (gas turbine plants coupled with steam cycles) for small-scale energy generation from carbon-neutral biomass. Such a goal has never been achieved before, since combined cycles are generally suited only for large-scale applications and for clean fuels. In order to adapt combined cycles to small-scale energy generation using dirty fuels, the implementation of cost-effective and commercially available components is studied, such as the use of a turbocharger and a power turbine taken from the automotive industry. The ongoing realization of the first prototype of small-scale combined cycle is presented in this paper, providing a detailed description of both the plant architecture and the main components chosen. In addition, a commercially available tool (Cycle Tempo) is used to demonstrate the high feasibility and potential of the plant in terms of efficiency. To that end, different plant configurations are studied and the effects of losses on the plant performance are investigated in detail

design of a novel open space test rig for small scale wind turbine

Abstract In the present paper, an innovative and cost-effective open test rig for small and medium wind turbines is proposed. The main aim is to develop a valid alternative to wind tunnels, which present unresolved problems such as the unmatched Reynolds numbers for downscaled wind turbine tests. The proposed test bench concept is an open field, subsonic facility for horizontal and vertical axis wind turbines. The core of the test bench is a cluster of axial fans, positioned at a given height from the ground, which generate an air flow suitable for testing a wind turbine placed in front of the fans. The present work aims at investigating the feasibility of this novel concept of test rig for small wind turbines having a rotor diameter smaller than 5 m. A thorough CFD analysis is performed in this paper in order to assess the characteristics of the wind generated by the fans in terms of uniformity and intensity, even in case of atmospheric disturbances. The developed CFD modelling is also instrumental in both determining the maximum rotor diameter that can be tested and selecting the correct position for a wind turbine in the proposed open test rig

Acoustic cavitation by means ultrasounds in the extra virgin olive oil extraction process

Abstract The virgin olive oil extraction process has changed very little over the past 20 years when the mechanical crushers, malaxers, horizontal and vertical centrifuges, took place in the olive mills. However, malaxation process remains the main critical step due to the discontinuity of this process. In previous activities, the same authors demonstrated how application of new emerging technologies could offer an interesting number of advantages to remove this bottleneck and, among the others, the ultrasound (US) technology is the most promising one, due to its mechanical and thermal effects due to the acoustic cavitation phenomenon. Acoustic cavitation, provided by means of low frequency high power ultrasounds, increases the quality, the work capacity and efficiency of the extraction plant, guaranteeing the sustainability. The paper shows how the authors have designed, realized and tested the first in the world continuous ultrasonic full-scale device for the extra virgin olive oil industry, with the aim to obtain the best product quality at the highest efficiency. Considering the heterogeneity of the olive paste, which is composed of different tissues, and considering the large number of parameters able to influence the process, a 3D multiphase CFD analysis was used as auxiliary tool in the design a so-called Sono-Heat-Exchanger (SHE). This innovative device, to be placed between the crusher and the decanter, is a combination of a heat-exchanger with plate-shape ultrasonic transducers. Finally, experimental results about yields and phenols contents demonstrated the relevance of this innovation

Impact of the laminar flame speed correlation on the results of a quasi-dimensional combustion model for Spark-Ignition engine

Abstract In the present study, the impact of the laminar flame speed correlation on the prediction of the combustion process and performance of a gasoline engine is investigated using a 1D numerical approach. The model predictions are compared with experimental data available for full- and part-load operations of a small-size naturally aspirated Spark-Ignition (SI) engine, equipped with an external EGR circuit. A 1D model of the whole engine is developed in the GT-Power™ environment and is integrated with refined sub-models of the in-cylinder processes. In particular, the combustion is modelled using the fractal approach, where the burning rate is directly related to the laminar flame speed. In this work, three laminar flame speed correlations are assessed, including both experimentally- and numerically-derived formulations, the latter resulting from the fitting of laminar flame speeds computed by a chemical kinetic solver. Each correlation is implemented within the combustion sub-model, which is properly tuned to reproduce the experimental performance of the engine at full load. Then, the reliability of the considered flame speed formulations is proved at part-loads, even under external EGR operations

Fluid dynamic-based Engineering design of a Full-Scale Device for the improvement of Extra Virgin Olive Oil Yield and Quality by means of Combined Acoustic Cavitation and Thermal Conditioning

After some hesitations, the scientific community is jointly converging on the benefits due to the ultrasound treatment by means of mechanical effects generated by acoustic cavitation phenomena occurring into the olive oil paste proposed initially by Amirante and Clodoveo. In recent works, many authors have now confirmed that this promising emerging technology produces relevant beneficial effects if applied to the extraction process under well-controlled conditions. In the last years, the industrial applications of ultrasound (US) in the Extra-Virgin Olive Oil (EVOO) extraction process are changing the paradigm of the knowledge in this field of interest due to a great effort of the research activity. In the present work, the design of the device by means a Three-Dimensional (3D) Multiphase Computational Fluid Dynamic (CFD) analysis was performed, which describes the ultrasound effects in the olive paste, necessary to control the US waves propagation. Thus, fluid dynamic analysis allowed to predict the flow path in the ultrasound devices, to evaluate the flow parameters of the olive paste inside the SHE and the cavitation phenomenon, with the aim to find an optimal design, capable to ensure the best ultrasounds and mixing effects. Moreover, experimental results demonstrated that the machine can guarantee an actual simultaneous improvement of the olive oil extraction yield, as well as of the product quality. Finally, the results from sensory evaluations are summarized confirming the goodness of EVOO obtained by means of US