Structure-phase states of silumin surface layer after electron beam and high cycle fatigue

Modification of eutectic silumin surface has been implemented by high-intensity pulsed electron beam. The irradiation mode has been revealed; it allows increasing silumin fatigue life in more than 3.5 times. It has been established that the main reason of this fact is the formation of a multiphase submicro- and nanosized structure. It has been elicited that the most danger stress concentrators are large silicon plates situated on the surface and near-surface layers

Fatigue life of silumin treated with a high-intensity pulsed electron beam

The regularities of the formation of the structure of silumin irradiated with a high-intensity electron beam in different modes are revealed using optical and scanning electron microscopy. The optimum irradiation mode that allows one to increase the fatigue life of this material by a factor of up to 3.5 is determined. The probable causes of the observed effect are investigated

Fractography of the fatigue fracture surface of silumin irradiated by high-intensity pulsed electron beam

The surface modification of the eutectic silumin with high-intensity pulsed electron beam has been carried out. Multi-cycle fatigue tests were performed and irradiation mode made possible the increase in the silumin fatigue life more than 3.5 times was determined. Studies of the structure of the surface irradiation and surface fatigue fracture of silumin in the initial (unirradiated) state and after modification with intense pulsed electron beam were carried out by methods of scanning electron microscopy. It has been shown, that in mode of partial melting of the irradiation surface the modification process of silicon plates is accompanied by the formation of numerous large micropores along the boundary plate/matrix and microcracks located in the silicon plates. A multi-modal structure (grain size within 30-50 μm with silicon particles up to 10 μm located on the boundaries) is formed in stable melting mode, as well as subgrain structure in the form of crystallization cells from 100 to 250 μm in size). Formation of a multi-modal, multi-phase, submicro- and nanosize structure assisting to a significant increase in the critical length of the crack, the safety coefficient and decrease in step of cracks for loading cycle was the main cause for the increase in silumin fatigue life

Fatigue life of silumin treated with a high-intensity pulsed electron beam

The regularities of the formation of the structure of silumin irradiated with a high-intensity electron beam in different modes are revealed using optical and scanning electron microscopy. The optimum irradiation mode that allows one to increase the fatigue life of this material by a factor of up to 3.5 is determined. The probable causes of the observed effect are investigated

Structural evolution of silumin treated with a high-intensity pulse electron beam and subsequent fatigue loading up to failure

The structural-phase states and defect substructure of silumin subjected to high-intensity electron beam irradiation in different modes and subsequent fatigue loading up to failure are analyzed via scanning and transmission electron diffraction microscopy. It is found that the sources of fatigue microcracks are micronand submicron-sized silicon plates that remain undissolved during electron-beam treatment. Possible reasons for the longer fatigue life of silumin after electron-beam treatment are discussed

Structural evolution of silumin treated with a high-intensity pulse electron beam and subsequent fatigue loading up to failure

The structural-phase states and defect substructure of silumin subjected to high-intensity electron beam irradiation in different modes and subsequent fatigue loading up to failure are analyzed via scanning and transmission electron diffraction microscopy. It is found that the sources of fatigue microcracks are micronand submicron-sized silicon plates that remain undissolved during electron-beam treatment. Possible reasons for the longer fatigue life of silumin after electron-beam treatment are discussed

Fractography of the fatigue fracture surface of silumin irradiated by high-intensity pulsed electron beam

The surface modification of the eutectic silumin with high-intensity pulsed electron beam has been carried out. Multi-cycle fatigue tests were performed and irradiation mode made possible the increase in the silumin fatigue life more than 3.5 times was determined. Studies of the structure of the surface irradiation and surface fatigue fracture of silumin in the initial (unirradiated) state and after modification with intense pulsed electron beam were carried out by methods of scanning electron microscopy. It has been shown, that in mode of partial melting of the irradiation surface the modification process of silicon plates is accompanied by the formation of numerous large micropores along the boundary plate/matrix and microcracks located in the silicon plates. A multi-modal structure (grain size within 30-50 μm with silicon particles up to 10 μm located on the boundaries) is formed in stable melting mode, as well as subgrain structure in the form of crystallization cells from 100 to 250 μm in size). Formation of a multi-modal, multi-phase, submicro- and nanosize structure assisting to a significant increase in the critical length of the crack, the safety coefficient and decrease in step of cracks for loading cycle was the main cause for the increase in silumin fatigue life