Integration and Characterisation of Piezoelectric Macro-Fibre Composite on Carbon Fibre Composite for Vibration Energy Harvesting

Carbon fibre composite is a strong and a lightweight structural material with applications in automotive, aerospace, medical and industrial applications. The integration of piezoelectric transducer films onto the composite stack can add vibration energy harvesting capabilities to enable net-zero-power autonomous sensing for an otherwise purely mechanical structure. A PZT macro-fibre composite is co-cured with a carbon/epoxy pre-preg in order to manufacture the multi-functional composite plate. Without noticeably increasing profile, adding weight or compromising mechanical integrity, the resultant mechanical plate can recover power from vibrational excitations. With a volume of 13.5cm3, a peak average power of 9.25mW was recorded at 2.66 ms−2. The normalised power density of 97 μW cm −3 m −2 s 4 is comparable to some of the state-of-the-art PZT generators reported in the literature

Energy scavenging from insect flight

This paper reports the design, fabrication and testing of an energy scavenger that generates power from the wing motion of a Green June Beetle (C otinis nitida ) during its tethered flight. The generator utilizes non-resonant piezoelectric bimorphs operated in the d 31 bending mode to convert mechanical vibrations of a beetle into electrical output. The available deflection, force, and power output from oscillatory movements at different locations on a beetle are measured with a meso-scale piezoelectric beam. This way, the optimum location to scavenge energy is determined, and up to ~115 µW total power is generated from body movements. Two initial generator prototypes were fabricated, mounted on a beetle, and harvested 11.5 and 7.5 µW in device volumes of 11.0 and 5.6 mm 3 , respectively, from 85 to 100 Hz wing strokes during the beetle's tethered flight. A spiral generator was designed to maximize the power output by employing a compliant structure in a limited area. The necessary technology needed to fabricate this prototype was developed, including a process to machine high-aspect ratio devices from bulk piezoelectric substrates with minimum damage to the material using a femto-second laser. The fabricated lightweight spiral generators produced 18.5–22.5 µW on a bench-top test setup mimicking beetles' wing strokes. Placing two generators (one on each wing) can result in more than 45 µW of power per insect. A direct connection between the generator and the flight muscles of the insect is expected to increase the final power output by one order of magnitude.Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/90804/1/0960-1317_21_9_095016.pd