Surface softening in metal-ceramic sliding contacts: An experimental and numerical investigation

This study investigates the tribolayer properties at the interface of ceramic/metal (i.e., WC/W) sliding contacts using various experimental approaches and classical atomistic simulations. Experimentally, nanoindentation and micropillar compression tests, as well as adhesion mapping by means of atomic force microscopy, are used to evaluate the strength of tungsten?carbon tribolayers. To capture the influence of environmental conditions, a detailed chemical and structural analysis is performed on the worn surfaces by means of XPS mapping and depth profiling along with transmission electron microscopy of the debris particles. Experimentally, the results indicate a decrease in hardness and modulus of the worn surface compared to the unworn one. Atomistic simulations of nanoindentation on deformed and undeformed specimens are used to probe the strength of the WC tribolayer and despite the fact that the simulations do not include oxygen, the simulations correlate well with the experiments on deformed and undeformed surfaces, where the difference in behavior is attributed to the bonding and structural differences of amorphous and crystalline W-C. Adhesion mapping indicates a decrease in surface adhesion, which based on chemical analysis is attributed to surface passivation

TEM study of a hot-pressed Al2O3-NbC composite material

Alumina-based composites have been developed in order to improve the mechanical properties of the monolithic matrix and to replace the WC-Co material for cutting tool applications. Al2O3 reinforced with refractory carbides improves hardness, fracture toughness and wear resistance to values suitable for metalworking applications. Al2O3-NbC composites were uniaxially hot-pressed at 1650 °C in an inert atmosphere and their mechanical properties and microstructures were analyzed. Sintered density, average grain size, microhardness and fracture toughness measurements and microstructural features were evaluated. Results have shown that the mechanical properties of alumina-NbC are comparable to other carbide systems. Microstructural analysis has shown that the niobium carbide particles are mainly located at the grain boundaries of alumina grains, which is an evidence of the "pinning effect", produced by NbC particles

Surface characterization of alumina reinforced with niobium carbide obtained by polymer precursor

Active filler controlled pyrolysis of polymers (AFCOP) is a recent method for obtaining near-net shaped ceramic bodies. Alumina based composites have been developed for use as cutting tools, so knowledge of the surface composition is extremely important because it is directly related to the hardness and wear resistance Samples containing a fixed concentration of 60 wt. (%) of polysiloxane and a mixture of metallic niobium and alumina powder were homogenized, uniaxially warm pressed at 80 °C and subsequently pyrolyzed in flowing argon at 1200, 1400 and 1500 °C. Analysis of the surface composition was carried out by X ray photoelectron spectroscopy, infrared spectroscopy, X ray diffraction and scanning electron microscopy. The results have indicated that the formation of the phases on the surface depends strongly on the niobium/carbon ratio in the raw materials