19 research outputs found

    In-depth component distribution in electrodeposited alloys and multilayers

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    It is shown in this overview that modern composition depth profiling methods like secondary neutral mass spectroscopy (SNMS) and glow-discharge – time-of-flight mass spectrometry (GD-ToFMS) can be used to gain highly specific composition depth profile information on electrodeposited alloys. In some cases, cross-sectional transmission electron microscopy was also used for gaining complementary information; nevertheless, the basic component distribution derived with each method exhibited the same basic features. When applying the reverse sputtering direction to SNMS analysis, the near-substrate composition evolution can be revealed with unprecedented precision. Results are presented for several specific cases of electrodeposited alloys and mulitlayers. It is shown that upon d.c. plating from an unstirred solution, the preferentially deposited metal accumulates in the near-substrate zone, and the steady-state alloy composition sets in at about 150-200 nm deposit thickness only. If there is more than one preferentially deposited metal in the alloy, the accumulation zones of these metals occur in the order of the deposition preference. This accumulation zone can be eliminated by well-controlled hydrodynamic conditions (like the application of rotating disc electrodes) or by pulse plating where the systematic decrease in the duty cycle provides a gradual transition from a graded to a uniform composition depth profile. The application of composition depth profile measurements enabled detecting the coincidence in the occurrence of some components in the deposits down to the impurity level. This was exemplified by the GD-ToFMS measurements of Ni-Cu/Cu multilayers where all detected impurities accumulated in the Cu layer. The wealth of information obtained by these methods provides a much more detailed picture than the results normally obtained with bulk analysis through conventional integral depth profiling and help in the elucidation of the side reactions taking place during the plating processes

    Effects of Ni and Cu Residuals on the Magnetic Properties and Microstructure of SmCo5 Magnets

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    The effect of Ni/Cu-coating residuals on the magnetic properties and microstructures of samarium–cobalt (SmCo5) magnets was studied. SmCo5 magnets with 0.0, 0.5, 1.0, 2.0, 3.0 and 4.0 wt.% of added Ni/Cu (85 wt.% Ni/15 wt.% Cu) were prepared using a conventional sintering route. The magnetic properties of the magnets were found to be consistent up to 2 wt.% Ni/Cu. Any further increase in the Ni/Cu content resulted in a significant reduction in the magnetic properties, to lower than values that would be commercially acceptable. SEM/EDS studies showed that two major phases, i.e., the SmCo5 matrix phase and Sm2O3 were present in all the sintered SmCo5 magnets. The presence of Sm2Co7 as a minor phase fraction was detected in the sintered SmCo5 magnets containing up to 2 wt.% Ni/Cu. A 2 wt.% Ni/Cu addition to magnets resulted in the presence of two new phases with compositions close to SmCo and Sm2Co17 in addition to SmCo5 and Sm2O3 as major phases in the SEM-observed microstructure. These newly formed phases are present in small fractions and are presumably homogenously distributed at the grain boundaries of the magnets. As they are known to act as nucleation sites for reverse magnetic domains, they effectively reduce the intrinsic grain boundary magnetic strength, leading to a drop in the coercivity. We concluded that the sintered SmCo5 magnets could be recycled with up to 2 wt.% Ni/Cu as a residual from the coating under our sintering and heat treatment conditions

    IoT electrochemical sensor with integrated ▫Ni(OH)2NiNi(OH)_2–Ni▫ nanowires for detecting formaldehyde in tap water

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    Simple, low-cost methods for sensing volatile organic compounds that leave no trace and do not have a detrimental effect on the environment are able to protect communities from the impacts of contaminants in water supplies. This paper reports the development of a portable, autonomous, Internet of Things (IoT) electrochemical sensor for detecting formaldehyde in tap water. The sensor is assembled from electronics, i.e., a custom-designed sensor platform and developed HCHO detection system based on Ni(OH)2–Ni nanowires (NWs) and synthetic-paper-based, screen-printed electrodes (pSPEs). The sensor platform, consisting of the IoT technology, a Wi-Fi communication system, and a miniaturized potentiostat can be easily connected to the Ni(OH)2–Ni NWs and pSPEs via a three-terminal electrode. The custom-made sensor, which has a detection capability of 0.8 µM/24 ppb, was tested for an amperometric determination of the HCHO in deionized (DI) and tap-water-based alkaline electrolytes. This promising concept of an electrochemical IoT sensor that is easy to operate, rapid, and affordable (it is considerably cheaper than any lab-grade potentiostat) could lead to the straightforward detection of HCHO in tap water

    Facile Fabrication of an Ammonia-Gas Sensor Using Electrochemically Synthesised Polyaniline on Commercial Screen-Printed Three-Electrode Systems

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    Polyaniline (PANI) is a conducting polymer, widely used in gas-sensing applications. Due to its classification as a semiconductor, PANI is also used to detect reducing ammonia gas (NH3), which is a well-known and studied topic. However, easier, cheaper and more straightforward procedures for sensor fabrication are still the subject of much research. In the presented work, we describe a novel, more controllable, synthesis approach to creating NH3 PANI-based receptor elements. The PANI was electrochemically deposited via cyclic voltammetry (CV) on screen-printed electrodes (SPEs). The morphology, composition and surface of the deposited PANI layer on the Au electrode were characterised with electron microscopy, Fourier-transform infrared spectroscopy and profilometry. Prior to the gas-chamber measurement, the SPE was suitably modified by Au sputtering the individual connections between the three-electrode system, thus showing a feasible way of converting a conventional three-electrode electrochemical SPE system into a two-electrode NH3-gas detecting system. The feasibility of the gas measurements’ characterisation was improved using the gas analyser. The gas-sensing ability of the PANI-Au-SPE was studied in the range 32–1100 ppb of NH3, and the sensor performed well in terms of repeatability, reproducibility and sensitivity

    Online course: Green deal and circular economy challenges of rare earth-based permanent magnets with technical aspects

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    The workshop "Green deal and circular economy challenges of rare earth-based permanent magnets with technical aspects" is organized as part of the EIT project RECO2MAG - Novel grain boundaries engineered resource efficient Nd-Fe-B permanent magnets (financed by EIT KIC Raw Material)

    Online course: Rare Earth Elements value chain gaps and opportunities in the ADRIA region

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    The workshop "Rare Earth Elements value chain gaps and opportunities in the ADRIA region" is organized as part of the EIT project RECO2MAG - Novel grain boundaries engineered resource efficient Nd-Fe-B permanent magnets (financed by EIT KIC Raw Material)

    Limitations in the grain boundary processing of the recycled HDDR Nd-Fe-B system

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    Fully dense spark plasma sintered recycled and fresh HDDR Nd-Fe-B nanocrystalline bulk magnets were processed by surface grain boundary diffusion (GBD) treatment to further augment the coercivity and investigate the underlying diffusion mechanism. The fully dense SPS processed HDDR based magnets were placed in a crucible with varying the eutectic alloys Pr68_{68}Cu32_{32} and Dy70_{70}Cu30_{30} at 2–20 wt. % as direct diffusion source above the ternary transition temperature for GBD processing followed by secondary annealing. The changes in mass gain was analyzed and weighted against the magnetic properties. For the recycled magnet, the coercivity (HCi_{Ci}) values obtained after optimal GBDP yielded ~60% higher than the starting recycled HDDR powder and 17.5% higher than the SPS-ed processed magnets. The fresh MF-15P HDDR Nd-Fe-B based magnets gained 25–36% higher coercivities with Pr-Cu GBDP. The FEG-SEM investigation provided insight on the diffusion depth and EDXS analysis indicated the changes in matrix and intergranular phase composition within the diffusion zone. The mechanism of surface to grain boundary diffusion and the limitations to thorough grain boundary diffusion in the HDDR Nd-Fe-B based bulk magnets were detailed in this study
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