Fabrication of rigid poly(lactic acid) foams via thermally induced phase separation

Rigid poly(lactic acid) (PLA) foams were prepared by thermally induced phase separation followed by solvent exchange and vacuum drying. A novel tetrahydrofuran (THF)/water solvent system was used for the induction of liquid-liquid phase separation of PLA solution at three different temperatures; 24 °C, 4 °C and −20 °C. PLA gels obtained were mechanically stabilized by replacing THF/water solvent mixture with ethanol nonsolvent. Characterization of rigid PLA foams was obtained by scanning electron microscopy, mercury intrusion porosimetry, x-ray diffractometry, infrared spectroscopy and differential scanning calorimetry analyses. Effects of fabrication parameters on the morphology and pore structure were systematically examined. The parameters investigated included; (i) polymer concentration, (ii) THF/water ratio and (iii) quench temperature. Results showed that degree of porosity and the morphology of the pores, such as the pore size and shape could be controlled by tuning the fabrication parameters. By controlling the degree of phase separation of PLA solution, foams with dual micro and nano structures were obtained

Insight into chemical recycling of flexible polyurethane foams by acidolysis

[Image: see text] Acidolysis is emerging as a promising method for recycling polyurethane foam (PUF) waste. Here, we present highly efficient acidolysis of PUFs with adipic acid (AA) by heating the reaction mixtures with microwaves. The influence of experimental conditions, such as reaction temperature, time, and amount of the degradation reagent, on the polyol functionality, molecular weight characteristics, the presence of side products, and the degree of degradation of the remaining PUF hard segments was studied by matrix-assisted laser desorption/ionization time-of-flight mass spectroscopy (MALDI-TOF MS), nuclear magnetic resonance (NMR), size-exclusion chromatography (SEC) coupled to a multidetection system, and Fourier transform infrared (FT-IR) spectroscopy. The purified recycled polyols were used for the synthesis of flexible PUFs. The morphology and mechanical properties of the PUFs show that the degree of functionalization of the polyol by the carboxylic end groups, which is higher for larger amounts of AA used to degrade the PUFs, significantly affects the quality and performance of the flexible PUFs from the recycled polyols

Chemical recycling of flexible polyurethane foams by aminolysis to recover high-quality polyols

Polyurethane foams (PUFs) are widely used commodity materials, but most of them end up in landfills at the end of their life, which is not in line with the circular economy approach. Here, we introduce microwave-assisted aminolysis with amine reagents that contain primary and tertiary amino groups in the structure. These reagents enable complete degradation of the urethane groups in the structure of the flexible PUFs with a much lower amount of degradation reagent than is typically required for solvolysis reactions. The purified, recovered polyols are close equivalents to the corresponding virgin polyols in terms of their structural and molar mass characteristics. Therefore, they can be used for the production of high-quality PUFs without having to adapt the synthesis process. The flexible PUFs made from recovered polyols have comparable mechanical properties to those made from virgin polyols

Fabrication of rigid poly(lactic acid) foams via thermally induced phase separation

Rigid poly(lactic acid) (PLA) foams were prepared by thermally induced phase separation followed by solvent exchange and vacuum drying. A novel tetrahydrofuran (THF)/water solvent system was used for the induction of liquid-liquid phase separation of PLA solution at three different temperatures; 24 °C, 4 °C and −20 °C. PLA gels obtained were mechanically stabilized by replacing THF/water solvent mixture with ethanol nonsolvent. Characterization of rigid PLA foams was obtained by scanning electron microscopy, mercury intrusion porosimetry, x-ray diffractometry, infrared spectroscopy and differential scanning calorimetry analyses. Effects of fabrication parameters on the morphology and pore structure were systematically examined. The parameters investigated included; (i) polymer concentration, (ii) THF/water ratio and (iii) quench temperature. Results showed that degree of porosity and the morphology of the pores, such as the pore size and shape could be controlled by tuning the fabrication parameters. By controlling the degree of phase separation of PLA solution, foams with dual micro and nano structures were obtained