Coordinated Control of a Mobile Manipulator

In this technical report, we investigate modeling, control, and coordination of mobile manipulators. A mobile manipulator in this study consists of a robotic manipulator and a mobile platform, with the manipulator being mounted atop the mobile platform. A mobile manipulator combines the dextrous manipulation capability offered by fixed-base manipulators and the mobility offered by mobile platforms. While mobile manipulators offer a tremendous potential for flexible material handling and other tasks, at the same time they bring about a number of challenging issues rather than simply increasing the structural complexity. First, combining a manipulator and a platform creates redundancy. Second, a wheeled mobile platform is subject to nonholonomic constraints. Third, there exists dynamic interaction between the manipulator and the mobile platform. Fourth, manipulators and mobile platforms have different bandwidths. Mobile platforms typically have slower dynamic response than manipulators. The objective of the thesis is to develop control algorithms that effectively coordinate manipulation and mobility of mobile manipulators. We begin with deriving the motion equations of mobile manipulators. The derivation presented here makes use of the existing motion equations of manipulators and mobile platforms, and simply introduces the velocity and acceleration dependent terms that account for the dynamic interaction between manipulators and mobile platforms. Since nonholonomic constraints play a critical role in control of mobile manipulators, we then study the control properties of nonholonomic dynamic systems, including feedback linearization and internal dynamics. Based on the newly proposed concept of preferred operating region, we develop a set of coordination algorithms for mobile manipulators. While the manipulator performs manipulation tasks, the mobile platform is controlled to always bring the configuration of the manipulator into a preferred operating region. The control algorithms for two types of tasks - dragging motion and following motion - are discussed in detail. The effects of dynamic interaction are also investigated. To verify the efficacy of the coordination algorithms, we conduct numerical simulations with representative task trajectories. Additionally, the control algorithms for the dragging motion and following motion have been implemented on an experimental mobile manipulator. The results from the simulation and experiment are presented to support the proposed control algorithms

Exact and explicit optimal solutions for trajectory planning and control of single-link flexible-joint manipulators

An optimal trajectory planning problem for a single-link, flexible joint manipulator is studied. A global feedback-linearization is first applied to formulate the nonlinear inequality-constrained optimization problem in a suitable way. Then, an exact and explicit structural formula for the optimal solution of the problem is derived and the solution is shown to be unique. It turns out that the optimal trajectory planning and control can be done off-line, so that the proposed method is applicable to both theoretical analysis and real time tele-robotics control engineering

Nonlinear Receding-Horizon Control of Rigid Link Robot Manipulators

The approximate nonlinear receding-horizon control law is used to treat the trajectory tracking control problem of rigid link robot manipulators. The derived nonlinear predictive law uses a quadratic performance index of the predicted tracking error and the predicted control effort. A key feature of this control law is that, for their implementation, there is no need to perform an online optimization, and asymptotic tracking of smooth reference trajectories is guaranteed. It is shown that this controller achieves the positions tracking objectives via link position measurements. The stability convergence of the output tracking error to the origin is proved. To enhance the robustness of the closed loop system with respect to payload uncertainties and viscous friction, an integral action is introduced in the loop. A nonlinear observer is used to estimate velocity. Simulation results for a two-link rigid robot are performed to validate the performance of the proposed controller. Keywords: receding-horizon control, nonlinear observer, robot manipulators, integral action, robustness

Intelligent control of nonlinear systems with actuator saturation using neural networks

Common actuator nonlinearities such as saturation, deadzone, backlash, and hysteresis are unavoidable in practical industrial control systems, such as computer numerical control (CNC) machines, xy-positioning tables, robot manipulators, overhead crane mechanisms, and more. When the actuator nonlinearities exist in control systems, they may exhibit relatively large steady-state tracking error or even oscillations, cause the closed-loop system instability, and degrade the overall system performance. Proportional-derivative (PD) controller has observed limit cycles if the actuator nonlinearity is not compensated well. The problems are particularly exacerbated when the required accuracy is high, as in micropositioning devices. Due to the non-analytic nature of the actuator nonlinear dynamics and the fact that the exact actuator nonlinear functions, namely operation uncertainty, are unknown, the saturation compensation research is a challenging and important topic with both theoretical and practical significance. Adaptive control can accommodate the system modeling, parametric, and environmental structural uncertainties. With the universal approximating property and learning capability of neural network (NN), it is appealing to develop adaptive NN-based saturation compensation scheme without explicit knowledge of actuator saturation nonlinearity. In this dissertation, intelligent anti-windup saturation compensation schemes in several scenarios of nonlinear systems are investigated. The nonlinear systems studied within this dissertation include the general nonlinear system in Brunovsky canonical form, a second order multi-input multi-output (MIMO) nonlinear system such as a robot manipulator, and an underactuated system-flexible robot system. The abovementioned methods assume the full states information is measurable and completely known. During the NN-based control law development, the imposed actuator saturation is assumed to be unknown and treated as the system input disturbance. The schemes that lead to stability, command following and disturbance rejection is rigorously proved, and verified using the nonlinear system models. On-line NN weights tuning law, the overall closed-loop performance, and the boundedness of the NN weights are rigorously derived and guaranteed based on Lyapunov approach. The NN saturation compensator is inserted into a feedforward path. The simulation conducted indicates that the proposed schemes can effectively compensate for the saturation nonlinearity in the presence of system uncertainty

Control of Mechanical Systems With Rolling Constraints: Application to Dynamic Control of Mobile Robots

There are many examples of mechanical systems which require rolling contacts between two or more rigid bodies. Rolling contacts engender nonholonomic constraints in an otherwise holonomic system. In this paper, we develop a unified approach to the control of mechanical systems subject to both holonomic and nonholonomic constraints. We first present a state space realization of a constrained system and show that it is not input-state linearizable. We then discuss the input-output linearization and zero dynamics of the system. This approach is applied to the dynamic control of mobile robots. Two types of control algorithms for mobile robots are investigated: (a) trajectory tracking, and (b) path following. In each case, a smooth nonlinear feedback is obtained to achieve asymptotical input-output stability, and Lagrange stability of the overall system. Simulation results are presented to demonstrate the effectiveness of the control algorithms and to compare the performance of trajectory tracking and path following algorithms