Topology optimization of multiple anisotropic materials, with application to self-assembling diblock copolymers

We propose a solution strategy for a multimaterial minimum compliance topology optimization problem, which consists in finding the optimal allocation of a finite number of candidate (possibly anisotropic) materials inside a reference domain, with the aim of maximizing the stiffness of the body. As a relevant and novel application we consider the optimization of self-assembled structures obtained by means of diblock copolymers. Such polymers are a class of self-assembling materials which spontaneously synthesize periodic microstructures at the nanoscale, whose anisotropic features can be exploited to build structures with optimal elastic response, resembling biological tissues exhibiting microstructures, such as bones and wood. For this purpose we present a new generalization of the classical Optimality Criteria algorithm to encompass a wider class of problems, where multiple candidate materials are considered, the orientation of the anisotropic materials is optimized, and the elastic properties of the materials are assumed to depend on a scalar parameter, which is optimized simultaneously to the material allocation and orientation. Well-posedness of the optimization problem and well-definition of the presented algorithm are narrowly treated and proved. The capabilities of the proposed method are assessed through several numerical tests

A posteriori modeling error estimates in the optimization of two-scale elastic composite materials

The a posteriori analysis of the discretization error and the modeling error is studied for a compliance cost functional in the context of the optimization of composite elastic materials and a two-scale linearized elasticity model. A mechanically simple, parametrized microscopic supporting structure is chosen and the parameters describing the structure are determined minimizing the compliance objective. An a posteriori error estimate is derived which includes the modeling error caused by the replacement of a nested laminate microstructure by this considerably simpler microstructure. Indeed, nested laminates are known to realize the minimal compliance and provide a benchmark for the quality of the microstructures. To estimate the local difference in the compliance functional the dual weighted residual approach is used. Different numerical experiments show that the resulting adaptive scheme leads to simple parametrized microscopic supporting structures that can compete with the optimal nested laminate construction. The derived a posteriori error indicators allow to verify that the suggested simplified microstructures achieve the optimal value of the compliance up to a few percent. Furthermore, it is shown how discretization error and modeling error can be balanced by choosing an optimal level of grid refinement. Our two scale results with a single scale microstructure can provide guidance towards the design of a producible macroscopic fine scale pattern

Design and Fabrication of Components with Optimized Lattice Microstructures

The design and fabrication of components with optimized lattice microstructures is a new approach to creating lightweight high-performance objects. This paper introduces a unique and complete integration of design and fabrication leading to the creation of structural components with complex composite microstructures. Rather than a solid cast component with optimized outer shape this new approach leads to a component with an inner skeleton or microstructure maximizing one or more properties such as the stiffness-to-weight ratio. Three dimensional gradient materials are a natural outcome of this approach. An introduction to the design optimization and hybrid fabrication approach will be provided in addition to research progress and challenges through Spring 2004.Mechanical Engineerin