A macro-micro mechanism design for laser cutting process

This paper is organized to provide the novel approaches during the design of a machine to shorten the laser cutting process. Macro-micro manipulation concept is employed for the design of this machine both in the mechanical design and in devising the trajectory planning algorithm. Micro-mechanism design along with its calibration process are also explained since they involve novel approaches in this application domain. Trajectory planning algorithms, which are developed in this work, are discussed based on their applicability to CNC system architecture. Finally, experimental results based on a benchmark workpiece are given and the system design is discussed with respect to these results.Republic of Turkey Ministry of Science, Industry and Technology and Coşkunöz Metal Form Inc. (Project code: 01668.STZ.2012-2

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

Motion Planning of Redundant Manipulator With Variable Joint Velocity Limit Based on Beetle Antennae Search Algorithm

Redundant manipulators play important roles in many industrial and service applications by assisting people fulfill heavy and repetitive jobs. However, redundant manipulators are coupled highly-nonlinear systems which exert difficulty of redundancy resolution computation. Conventional methods such as pseudo-inverse-based approaches obtain the resolved joint angles from joint velocity level, which may bring about more computational cost and may neglect joint velocity limits. In this work, a motion planning method based on beetle antennae search algorithm (BAS) is proposed for motion planning of redundant manipulators with the variable joint velocity limit. Such proposed work does not need to resolve the velocity kinematics equation as the conventional methods do, and the proposed method can directly deal with the forward kinematics equation to resolve the desired joint angles. The simulation and experiment on the five-link planar manipulator and the Kuka industrial manipulator system demonstrate the efficiency of the proposed method for motion planning of redundant manipulator, and reveal the reliable performance of the BAS algorithm as compared with genetic algorithm (GA), particle swarm optimization (PSO), firefly algorithm(FA) and quantum behaved particle swarm algorithm(QPSO) methods

Kinematics and Robot Design II (KaRD2019) and III (KaRD2020)

This volume collects papers published in two Special Issues “Kinematics and Robot Design II, KaRD2019” (https://www.mdpi.com/journal/robotics/special_issues/KRD2019) and “Kinematics and Robot Design III, KaRD2020” (https://www.mdpi.com/journal/robotics/special_issues/KaRD2020), which are the second and third issues of the KaRD Special Issue series hosted by the open access journal robotics.The KaRD series is an open environment where researchers present their works and discuss all topics focused on the many aspects that involve kinematics in the design of robotic/automatic systems. It aims at being an established reference for researchers in the field as other serial international conferences/publications are. Even though the KaRD series publishes one Special Issue per year, all the received papers are peer-reviewed as soon as they are submitted and, if accepted, they are immediately published in MDPI Robotics. Kinematics is so intimately related to the design of robotic/automatic systems that the admitted topics of the KaRD series practically cover all the subjects normally present in well-established international conferences on “mechanisms and robotics”.KaRD2019 together with KaRD2020 received 22 papers and, after the peer-review process, accepted only 17 papers. The accepted papers cover problems related to theoretical/computational kinematics, to biomedical engineering and to other design/applicative aspects

A modal approach to hyper-redundant manipulator kinematics

This paper presents novel and efficient kinematic modeling techniques for “hyper-redundant” robots. This approach is based on a “backbone curve” that captures the robot's macroscopic geometric features. The inverse kinematic, or “hyper-redundancy resolution,” problem reduces to determining the time varying backbone curve behavior. To efficiently solve the inverse kinematics problem, the authors introduce a “modal” approach, in which a set of intrinsic backbone curve shape functions are restricted to a modal form. The singularities of the modal approach, modal non-degeneracy conditions, and modal switching are considered. For discretely segmented morphologies, the authors introduce “fitting” algorithms that determine the actuator displacements that cause the discrete manipulator to adhere to the backbone curve. These techniques are demonstrated with planar and spatial mechanism examples. They have also been implemented on a 30 degree-of-freedom robot prototype

Generation of the global workspace roadmap of the 3-RPR using rotary disk search

Path planning for parallel manipulators in the configuration space can be a challenging task due to the existence of multiple direct kinematic solutions. Hence the aim of this paper is to define a generalised hierarchical path planning scheme for trajectory generation between two configurations in the configuration space for manipulators that exhibit more than one solution in their direct kinematics. This process is applied to the 3-RPR mechanism, constrained to a 2-DOF system by setting active joint parameter ρ1 to a constant. The overall reachable workspace is discretised and deconstructed into smaller patches, which are then stitched together creating a global workspace roadmap. Using the roadmap, path feasibility is obtained and local path planning is used to generate a complete trajectory. This method can determine a singularity-free path between any two connectible points in the configuration space, including assembly mode changes. © 2014 Elsevier Ltd

Performance Comparison of Several Control Algorithms for Tracking Control of Pantograph Mechanism

A sort of parallel manipulator known as a pantograph robot mechanism was created primarily for industrial requests that required high precision and satisfied speed. While tracking a chosen trajectory profile requires a powerful controller. Because it has four active robot links and one robot passive link in place of just two links like the open chain does, it can carry more loads than the open chain robot mechanism while maintaining accuracy and stability. The calculated model for a closed chain pantograph robot mechanism presented in this paper takes into account the boundary conditions. For the purpose of simulating the dynamics of the pantograph robot mechanism, an entire MATLAB Simulink has been created. The related Simscape model had been created to verify the pantograph mathematical model that had been provided. Five alternative tracking controllers were also created and improved using the Flower Pollination (FP) algorithm. The PID controller, which is used in many engineering applications, is the first control. An enriched Fractional Order PID (FOPID) controller is the second control. The third control considers an improved Nonlinear conventional PID (NLPID) controller, and the parameters for this controller were likewise determined using (FP) optimization using the useful objective function. Model Reference Adaptive Control (MRAC) with PID Compensator is the fourth control. The Fuzzy PD+I Control is the last and final controller. A comparison of the different control methods was completed. A rectangular trajectory was chosen as the end effector of the pantograph robot\u27s position reference because it displays performance during sharp edges and provides a more accurate study. The proposed controllers were used for this task to analyse the performance. The outcomes demonstrate that the Fuzzy PD+I control outperforms the PID, FOPID, NLPID, and MRAC with PID Compensator controllers in terms of performance. In the case of the Fuzzy PD+I control, the angles end effector has a lower rise time, a satisfied settling time, and low overshoot with good precision

Perceiving guaranteed collision-free robot trajectories in unknown and unpredictable environments

The dissertation introduces novel approaches for solving a fundamental problem: detecting a collision-free robot trajectory based on sensing in real-world environments that are mostly unknown and unpredictable, i.e., obstacle geometries and their motions are unknown. Such a collision-free trajectory must provide a guarantee of safe robot motion by accounting for robot motion uncertainty and obstacle motion uncertainty. Further, as simultaneous planning and execution of robot motion is required to navigate in such environments, the collision-free trajectory must be detected in real-time. Two novel concepts: (a) dynamic envelopes and (b) atomic obstacles, are introduced to perceive if a robot at a configuration q, at a future time t, i.e., at a point ? = (q, t) in the robot's configuration-time space (CT space), will be collision-free or not, based on sensor data generated at each sensing moment t, in real-time. A dynamic envelope detects a collision-free region in the CT space in spite of unknown motions of obstacles. Atomic obstacles are used to represent perceived unknown obstacles in the environment at each sensing moment. The robot motion uncertainty is modeled by considering that a robot actually moves in a certain tunnel of a desired trajectory in its CT space. An approach based on dynamic envelopes is presented for detecting if a continuous tunnel of trajectories are guaranteed collision-free in an unpredictable environment, where obstacle motions are unknown. An efficient collision-checker is also developed that can perform fast real-time collision detection between a dynamic envelope and a large number of atomic obstacles in an unknown environment. The effectiveness of these methods is tested for different robots using both simulations and real-world experiments

A Type II Singularity Avoidance Algorithm for Parallel Manipulators using Output Twist Screws

Parallel robots (PRs) are closed-chain manipulators with diverse applications due to their accuracy and high payload. However, there are configurations within the workspace named Type II singularities where the PRs lose control of the end-effector movements. Type II singularities are a problem for applications where complete control of the end-effector is essential. Trajectory planning produces accurate movements of a PR by avoiding Type II singularities. Generally, singularity avoidance is achieved by optimising a geometrical path with a velocity profile considering singular configurations as obstacles. This research presents an algorithm that avoids Type II singularities by modifying the trajectory of a subset of the actuators. The subset of actuators represents the limbs responsible for a Type II singularity, and they are identified by the angle between two Output Twist Screws. The proposed avoidance algorithm does not require optimisation procedures, which reduces the computational cost for offline trajectory planning and makes it suitable for online trajectory planning. The avoidance algorithm is implemented in offline trajectory planning for a pick and place planar PR and a spatial knee rehabilitation P