Thermoelectric energy harvester with a cold start of 0.6 °C

This paper presents the electrical and thermal design of a thermoelectric energy harvester power system and its characterisation. The energy harvester is powered by a single Thermoelectric Generator (TEG) of 449 couples connected via a power conditioning circuit to an embedded processor. The aim of the work presented in this paper is to experimentally confirm the lowest ΔT measured across the TEG (ΔTTEG) at which the embedded processor operates to allow for wireless communication. The results show that when a temperature difference of 0.6 °CΔTTEG is applied across the thermoelectric module, an input voltage of 23 mV is generated which is sufficient to activate the energy harvester in approximately 3 minutes. An experimental setup able to accurately maintain and measure very low temperatures is described and the electrical power generated by the TEG at these temperatures is also described. It was found that the energy harvester power system can deliver up to 30 mA of current at 2.2 V in 3ms pulses for over a second. This is sufficient for wireless broadcast, communication and powering of other sensor devices. The successful operation of the wireless harvester at such low temperature gradients offers many new application areas for the system, including those powered by environmental sources and body heat

Maximum power point tracking converter based on the open-circuit voltage method for thermoelectric generators

Thermoelectric generators (TEGs) convert heat energy into electricity in a quantity dependant on the temperature difference across them and the electrical load applied. It is critical to track the optimum electrical operating point through the use of power electronic converters controlled by a Maximum Power Point Tracking (MPPT) algorithm. The MPPT method based on the opencircuit voltage is arguably the most suitable for the linear electrical characteristic of TEGs. This paper presents an innovative way to perform the open-circuit voltage measure during the pseudo-normal operation of the interfacing power electronic converter. The proposed MPPT technique is supported by theoretical analysis and used to control a synchronous buck-boost converter. The prototype MPPT converter is controlled by an inexpensive microcontroller, and a lead-acid battery is used to accumulate the harvested energy. Experimental results using commercial TEG devices prove that the converter accurately tracks the maximum power point during thermal transients. Precise measurements in steady state show that the converter finds the maximum power point with a tracking efficiency of 99.85%

The effect of temperature mismatch on thermoelectric generators electrically connected in series and parallel

The use of thermoelectric generators (TEGs) to recover useful energy from waste heat has increased rapidly in recent years with applications ranging from microwatts to kilowatts. Several thermoelectric modules can be connected in series and/or parallel (forming an array) to provide the required voltage and/or current. In most TEG systems the individual thermoelectric modules are subject to temperature mismatch due to operating conditions. Variability of the electro-thermal performance and mechanical clamping pressure of individual TEG modules are also sufficient to cause a significant mismatch. Consequently, when in operation each TEG in the array will have a different electrical operating point at which maximum energy can be extracted and problems of decreased power output arise.<p></p> This work analyses the impact of thermal imbalance on the power produced at module and system level in a TEG array. Experimental results clearly illustrate the issue and a theoretical model is presented to quantify the impact. The authors believe the experimental results presented in this paper are the first to validate a rigorous examination of the impact of mismatched operating temperatures on the power output of an array of thermoelectric generators

Constant heat characterisation and geometrical optimisation of thermoelectric generators

It is well known that for a thermoelectric generator (TEG) in thermal steady-state with constant temperature difference across it the maximum power point is found at half of the open-circuit voltage (or half of the short-circuit current). However, the effective thermal resistance of the TEG changes depending on the current drawn by the load in accordance with the parasitic Peltier effect. This article analyses the different case in which the input thermal power is constant and the temperature difference across the TEG varies depending on its effective thermal resistance. This situation occurs in most waste heat recovery applications because the available thermal power is at any time limited. The first part of this article presents the electrical characterisation of TEGs for constant-heat and it investigates the relationship between maximum power point and open-circuit voltage. The second part studies the maximum power that can be produced by TEGs with pellets (or legs) of different size and number, i.e. with different packing factors, and of different height. This work provides advice on the optimisation of the pellets geometrical parameters in order to increase the power generated, and consequently the thermodynamic efficiency, and to minimise the quantity of thermoelectric material used, for systems with limited input thermal power.</p

A method for predicting IGBT junction temperature under transient condition

In this paper, a method to predict junction temperature of the solid-state switch under transient condition is presented. The method is based on the thermal model of the switch and instantaneous measurement of the energy loss in the device. The method for deriving thermal model parameters from the manufacturers data sheet is derived and verified. A simulation work has been carried out on a single IGBT under different conditions using MATLAB/SIMULINK. The results show that the proposed method is effective to predict the junction temperature of the solid-state device during transient conditions and is applicable to other devices such as diodes and thyristors

Laser ignition of an optically sensitised secondary explosive by a diode laser

As a green technology, laser ignition of a relatively insensitive secondary explosive has been experimentally investigated. The explosive, hexanitrostilbene (HNS), was doped with one of two optical sensitizers, carbon black or a laser absorbing dye, and a continuous-wave (CW) infrared diode laser was used as the igniting source. The ignition sensitivities of HNS with each of the two optical sensitizers were analysed and compared in terms of: optical power threshold for ignition, ignition delay and full burn delay at various laser powers. The results have shown that both the chemical dye and carbon black optically sensitize the explosive with similar efficiencies. In contrast to the carbon black, the dye provides wavelength specificity and selectivity in the laser ignition process and its solubility in some specific solvents improves the coating of the explosive material. It was therefore concluded that the laser absorbing dye is a better candidate for optical sensitization in laser ignition than the commonly used carbon black. The combination of laser ignition sensitivity with wavelength selectivity potentially offers higher reliability and safety at a low optical power for future ignitors of secondary explosives

Electric vehicle battery performance investigation based on real world current harmonics

Electric vehicle (EV) powertrains consist of power electronic components as well as electric machines to manage the energy flow between different powertrain subsystems and to deliver the necessary torque and power requirements at the wheels. These power subsystems can generate undesired electrical harmonics on the direct current (DC) bus of the powertrain. This may lead to the on-board battery being subjected to DC current superposed with undesirable high- and low- frequency current oscillations, known as ripples. From real-world measurements, significant current harmonics perturbations within the range of 50 Hz to 4 kHz have been observed on the high voltage DC bus of the EV. In the limited literature, investigations into the impact of these harmonics on the degradation of battery systems have been conducted. In these studies, the battery systems were supplied by superposed current signals i.e., DC superposed by a single frequency alternating current (AC). None of these studies considered applying the entire spectrum of the ripple current measured in the real-world scenario, which is focused on in this research. The preliminary results indicate that there is no difference concerning capacity fade or impedance rise between the cells subjected to just DC current and those subjected additionally to a superposed AC ripple current

A Current-Dependent Switching Strategy for Si/SiC Hybrid Switch-Based Power Converters

Abstract: Hybrid switches configured by paralleling Silicon (Si) Insulated Gate Bipolar Transistors (IGBT) and Silicon Carbide (SiC) Metal-Oxide Semiconductor Field-Effect Transistors (MOSFET) have been verified to be a high-efficiency cost-effective device concept. In this paper, a current-dependent switching strategy is introduced and implemented to further improve the performance of Si/SiC hybrid switches. This proposed switching strategy is based on a comprehensive consideration of reducing device losses, reliable operation, and overload capability. Based on the utilization of such Si/SiC hybrid switches and the proposed switching strategy, a 15-kW single-phase H-bridge inverter prototype was implemented and tested in the laboratory. Simulation and experimental results are given to verify the performance of the hybrid switches and the new switching strategy