A procedure for the fatigue life prediction of straight fibers pneumatic muscles

Different from the McKibben pneumatic muscle actuator, the straight fibers one is made of an elastomeric tube closed at the two ends by two heads that ensure a mechanical and pneumatic seal. High stiffness threads are placed longitudinally into the wall of the tube while external rings are placed at some sections of it to limit the radial expansion of the tube. The inner pressure in the tube causes shortening of the actuator. The working mode of the muscle actuator requires a series of critical repeated contractions and extensions that cause it to rupture. The fatigue life duration of a pneumatic muscle is often lower than traditional pneumatic actuators. The paper presents a procedure for the fatigue life prediction of a straight-fibers muscle based on experimental tests directly carried out with the muscles instead of with specimens of the silicone rubber material which the muscle is made of. The proposed procedure was experimentally validated. Although the procedure is based on fatigue life duration data for silicone rubber, it can be extended to all straight-fibers muscles once the fatigue life duration data of any material considered for the muscles is known

The Research on Soft Pneumatic Actuators in Italy: Design Solutions and Applications

Interest in soft actuators has increased enormously in the last 10 years. Thanks to their compliance and flexibility, they are suitable to be employed to actuate devices that must safely interact with humans or delicate objects or to actuate bio-inspired robots able to move in hostile environments. This paper reviews the research on soft pneumatic actuators conducted in Italy, focusing on mechanical design, analytical modeling, and possible application. A classification based on the geometry is proposed, since a wide set of architectures and manufacturing solutions are available. This aspect is confirmed by the extent of scenarios in which researchers take advantage of such systems’ improved flexibility and functionality. Several applications regarding bio-robotics, bioengineering, wearable devices, and more are presented and discussed

Soft Pneumatic Actuators for Rehabilitation

Pneumatic artificial muscles are pneumatic devices with practical and various applications as common actuators. They, as human muscles, work in agonistic-antagonistic way, giving a traction force only when supplied by compressed air. The state of the art of soft pneumatic actuators is here analyzed: different models of pneumatic muscles are considered and evolution lines are presented. Then, the use of Pneumatic Muscles (PAM) in rehabilitation apparatus is described and the general characteristics required in different applications are considered, analyzing the use of proper soft actuators with various technical properties. Therefore, research activity carried out in the Department of Mechanical and Aerospace Engineering in the field of soft and textile actuators is presented here. In particular, pneumatic textile muscles useful for active suits design are described. These components are made of a tubular structure, with an inner layer of latex coated with a deformable outer fabric sewn along the edge. In order to increase pneumatic muscles forces and contractions Braided Pneumatic Muscles are studied. In this paper, new prototypes are presented, based on a fabric construction and various kinds of geometry. Pressure-force-deformation tests results are carried out and analyzed. These actuators are useful for rehabilitation applications. In order to reproduce the whole upper limb movements, new kind of soft actuators are studied, based on the same principle of planar membranes deformation. As an example, the bellows muscle model and worm muscle model are developed and described. In both cases, wide deformations are expected. Another issue for soft actuators is the pressure therapy. Some textile sleeve prototypes developed for massage therapy on patients suffering of lymph edema are analyzed. Different types of fabric and assembly techniques have been tested. In general, these Pressure Soft Actuators are useful for upper/lower limbs treatments, according to medical requirements. In particular devices useful for arms massage treatments are considered. Finally some applications are considered

Novel models for the extension pneumatic muscle actuator performances

This paper illustrates the design, implementation and modelling of the extensor pneumatic muscle actuator (PMA). The extensor soft actuator has a vital feature of ability to bend and extend, and that give it the flexibility to use in numerous applications. The extended behaviour of this actuator is modelled mathematically to be used to predict the length of a wide range of actuators at different air pressure amounts and make the position control of such type of actuator easier and precise. Moreover, the contraction force formula is modified to describe the pushing force for the extensor actuator. The bending behaviour of single muscle is explained and a 4-PMA continuum arm has been constructed to study its performance and model the bending angle

Relationship Between Velocity of Contraction and Force Applied On Air Muscles

Air muscles are simple pneumatic devices that have high potential to be used as robotic manipulators, as they have a behavior similar to biological motors or muscles. Hence, they have a wide range of potential applications in areas such as robotics, bio-robotics, biomechanics, and artificial limb replacements. In addition to the similarity to biological muscle, air muscles have the advantages of good power-to-weight ratio, being compliant, and low cost. This thesis primarily quantifies the relationship between velocity of contraction of air muscles and the force applied on it, which is a key characteristic of biological skeletal muscle. First, an experimental test rig was used to measure the velocity of contraction of air muscles as a function of applied force, supply pressure, and supply volumetric flow rate. Second, a theoretical model is proposed to quantify the relationship between the velocity of contraction and force applied on it and to explain the experimental results. Three air muscles having different lengths and diameters were tested for loads ranging from 0 to 6 kg at 20 psi, 40 psi and 60 psi at two different flow rates. All three air muscles were made up of latex tubing sheathed with the Techflex, FlexoPet braided sleeve. The primary air muscle was 5 inches long, with the diameter of the inner tube measuring 3/4 of an inch. The second muscle had half the length (2.5 inches) and was the same diameter as the primary air muscle. The third air muscle was the same length as the first (5 inches long), but half of the diameter (3/8 of an inch). The velocity of the contraction was measured with the help of the linear potentiometer. Both the theoretical model and the experimental results found that as the force applied on the air muscles is increased, maximum length of contraction and velocity of contraction decrease. Both model and experiment showed that the velocity of contraction increases as a function of both pressure and volume flow rate

High Fidelity Dynamic Modeling and Nonlinear Control of Fluidic Artificial Muscles

A fluidic artificial muscle is a type of soft actuator. Soft actuators transmit power with elastic or hyper-elastic bladders that are deformed with a pressurized fluid. In a fluidic artificial muscle a rubber tube is encompassed by a helical fiber braid with caps on both ends. One of the end caps has an orifice, allowing the control of fluid flow in and out of the device. As the actuator is pressurized, the rubber tube expands radially and is constrained by the helical fiber braid. This constraint results in a contractile motion similar to that of biological muscles. Although artificial muscles have been extensively studied, physics-based models do not exist that predict theirmotion.This dissertation presents a new comprehensive lumped-parameter dynamic model for both pneumatic and hydraulic artificial muscles. It includes a tube stiffness model derived from the theory of large deformations, thin wall pressure vessel theory, and a classical artificial muscle force model. Furthermore, it incorporates models for the kinetic friction and braid deformation. The new comprehensive dynamic model is able to accurately predict the displacement of artificial muscles as a function of pressure. On average, the model can predict the quasi-static position of the artificial muscles within 5% error and the dynamic displacement within 10% error with respect to the maximum stroke. Results show the potential utility of the model in mechanical system design and control design. Applications include wearable robots, mobile robots, and systems requiring compact, powerful actuation.The new model was used to derive sliding mode position and impedance control laws. The accuracy of the controllers ranged from ± 6 µm to ± 50 µm, with respect to a 32 mm and 24 mm stroke artificial muscles, respectively. Tracking errors were reduced by 59% or more when using the high-fidelity model sliding mode controller compared to classical methods. The newmodel redefines the state-of-the-art in controller performance for fluidic artificial muscles

Modeling and Analysis of a High-Displacement Pneumatic Artificial Muscle With Integrated Sensing

We present a high-displacement pneumatic artificial muscle made of textiles or plastics that can include integrated electronics to sense its pressure and displacement. Compared to traditional pneumatic muscle actuators such as the McKibben actuator and other more recent soft actuators, the actuator described in this paper can produce a much higher (40~65%) contraction ratio. In this paper, we describe the design, fabrication, and evaluation of the actuator, as well as the manufacturing process used to create it. We demonstrate the actuator design with several examples that produce 120 and 300 N at pressures of 35 and 105 kPa, respectively, and have contraction ratios of 40–65%

Pulley-based McKibben actuator mechanism for adjustable soft hand rehabilitation splint

Hand rehabilitation robots were developed to assist in rehabilitation procedures conducted by rehabilitation professionals. However, current hand rehabilitation robots are mostly made from heavy and rigid structures that caused discomfort and fitting issues to the patients. McKibben actuator is a type of soft actuator that could be used in hand rehabilitation robots for its flexibility and light weight. However, it has a limited contraction ratio for the required range of motion for finger flexion. In this thesis, a pulley mechanism is proposed to improve McKibben actuator’s contraction ratio while providing the required contraction force. A double groove pulley made of a hybrid of gear and pulley is proposed to enhance McKibben’s actuator contraction ratio. Various pulley ratio was studied to find optimum contraction ratio and its relation to contraction force. A pulley ratio of 1:4 increases the contraction ratio from 19.85 % to 76.67 % but reduces the contraction force from 42.68 N to 9.69 N. Hence, pulley ratio of 1:2 was implemented to the McKibben linear actuator based on its optimized 39.72 % contraction ratio and 20 N contraction force for the soft splint application. Next, an adjustable finger size soft splint with fixed wrist motion was developed. It consists of three parts, namely pulley-based McKibben actuator, wrist component, and McKibben ring actuators. The wrist component was designed with an adjustable strap buckle while the finger insertion part utilized the elasticity of McKibben ring actuator during contraction to fit a wide range of sizes. The size range for wrist and hand circumference is 12 cm - 21.6 cm and 15.8 cm - 22.3 cm respectively, which fit 90 % of Malaysian young adults. The soft splint was tested on two healthy subjects. At 400 kPa supply pressure, the bending angle of the finger joints achieved was [71.8°, 72.8°, 18.70] for Metacarpophalangeal, Proximal Interphalangeal and Distal Interphalangeal respectively. The range of motion achieved by the soft splint is lower than the functional range of motion, but higher compared to other research works. The subjects were able to grasp and lift objects of different shapes including a box, cylinder, and irregular shape under 250 g while wearing the soft splint. The developed soft splint with adjustable McKibben ring actuators and pulley-based McKibben linear actuator could initiate finger motion and assist object grasping for a possible clinical hand rehabilitation assessment