Towards semantics-driven modelling and simulation of context-aware manufacturing systems

Systems modelling and simulation are two important facets for thoroughly and effectively analysing manufacturing processes. The ever-growing complexity of the latter, the increasing amount of knowledge, and the use of Semantic Web techniques adhering meaning to data have led researchers to explore and combine together methodologies by exploiting their best features with the purpose of supporting manufacturing system's modelling and simulation applications. In the past two decades, the use of ontologies has proven to be highly effective for context modelling and knowledge management. Nevertheless, they are not meant for any kind of model simulations. The latter, instead, can be achieved by using a well-known workflow-oriented mathematical modelling language such as Petri Net (PN), which brings in modelling and analytical features suitable for creating a digital copy of an industrial system (also known as "digital twin"). The theoretical framework presented in this dissertation aims to exploit W3C standards, such as Semantic Web Rule Language (SWRL) and Web Ontology Language (OWL), to transform each piece of knowledge regarding a manufacturing system into Petri Net modelling primitives. In so doing, it supports the semantics-driven instantiation, analysis and simulation of what we call semantically-enriched PN-based manufacturing system digital twins. The approach proposed by this exploratory research is therefore based on the exploitation of the best features introduced by state-of-the-art developments in W3C standards for Linked Data, such as OWL and SWRL, together with a multipurpose graphical and mathematical modelling tool known as Petri Net. The former is used for gathering, classifying and properly storing industrial data and therefore enhances our PN-based digital copy of an industrial system with advanced reasoning features. This makes both the system modelling and analysis phases more effective and, above all, paves the way towards a completely new field, where semantically-enriched PN-based manufacturing system digital twins represent one of the drivers of the digital transformation already in place in all companies facing the industrial revolution. As a result, it has been possible to outline a list of indications that will help future efforts in the application of complex digital twin support oriented solutions, which in turn is based on semantically-enriched manufacturing information systems. Through the application cases, five key topics have been tackled, namely: (i) semantic enrichment of industrial data using the most recent ontological models in order to enhance its value and enable new uses; (ii) context-awareness, or context-adaptiveness, aiming to enable the system to capture and use information about the context of operations; (iii) reusability, which is a core concept through which we want to emphasize the importance of reusing existing assets in some form within the industrial modelling process, such as industrial process knowledge, process data, system modelling primitives, and the like; (iv) the ultimate goal of semantic Interoperability, which can be accomplished by adding data about the metadata, linking each data element to a controlled, shared vocabulary; finally, (v) the impact on modelling and simulation applications, which shows how we could automate the translation process of industrial knowledge into a digital manufacturing system and empower it with quantitative and qualitative analytical technics

A comparison of processing techniques for producing prototype injection moulding inserts.

This project involves the investigation of processing techniques for producing low-cost moulding inserts used in the particulate injection moulding (PIM) process. Prototype moulds were made from both additive and subtractive processes as well as a combination of the two. The general motivation for this was to reduce the entry cost of users when considering PIM. PIM cavity inserts were first made by conventional machining from a polymer block using the pocket NC desktop mill. PIM cavity inserts were also made by fused filament deposition modelling using the Tiertime UP plus 3D printer. The injection moulding trials manifested in surface finish and part removal defects. The feedstock was a titanium metal blend which is brittle in comparison to commodity polymers. That in combination with the mesoscale features, small cross-sections and complex geometries were considered the main problems. For both processing methods, fixes were identified and made to test the theory. These consisted of a blended approach that saw a combination of both the additive and subtractive processes being used. The parts produced from the three processing methods are investigated and their respective merits and issues are discussed

Reducing risk in pre-production investigations through undergraduate engineering projects.

This poster is the culmination of final year Bachelor of Engineering Technology (B.Eng.Tech) student projects in 2017 and 2018. The B.Eng.Tech is a level seven qualification that aligns with the Sydney accord for a three-year engineering degree and hence is internationally benchmarked. The enabling mechanism of these projects is the industry connectivity that creates real-world projects and highlights the benefits of the investigation of process at the technologist level. The methodologies we use are basic and transparent, with enough depth of technical knowledge to ensure the industry partners gain from the collaboration process. The process we use minimizes the disconnect between the student and the industry supervisor while maintaining the academic freedom of the student and the commercial sensitivities of the supervisor. The general motivation for this approach is the reduction of the entry cost of the industry to enable consideration of new technologies and thereby reducing risk to core business and shareholder profits. The poster presents several images and interpretive dialogue to explain the positive and negative aspects of the student process

Operations Management of Satellite Launch Centers

Driven by the business potentialities of the satellite industry, the last years witnessed a massive increase of attention in the space industry. This sector has been always considered critical by national entities and international organizations worldwide due to economic, cultural, scientific, military and civil implications. The need of cutting down satellite launch costs has become even more impellent due to the competition generated by the entrance in the sector of new players, including commercial organizations. Indeed, the high demand of satellite services requires affordable and flexible launch. In this context, a fundamental aspect is represented by the optimization of launch centers' logistics. The aim of this paper is to investigate and review the benefits and potential impact that consolidated operations research and management strategies, coupled with emerging paradigms in machine learning and control can have in the satellite industry, surveying techniques which could be adopted in advanced operations management of satellite launch centers

Standardization Framework for Sustainability from Circular Economy 4.0

The circular economy (CE) is widely known as a way to implement and achieve sustainability, mainly due to its contribution towards the separation of biological and technical nutrients under cyclic industrial metabolism. The incorporation of the principles of the CE in the links of the value chain of the various sectors of the economy strives to ensure circularity, safety, and efficiency. The framework proposed is aligned with the goals of the 2030 Agenda for Sustainable Development regarding the orientation towards the mitigation and regeneration of the metabolic rift by considering a double perspective. Firstly, it strives to conceptualize the CE as a paradigm of sustainability. Its principles are established, and its techniques and tools are organized into two frameworks oriented towards causes (cradle to cradle) and effects (life cycle assessment), and these are structured under the three pillars of sustainability, for their projection within the proposed framework. Secondly, a framework is established to facilitate the implementation of the CE with the use of standards, which constitute the requirements, tools, and indicators to control each life cycle phase, and of key enabling technologies (KETs) that add circular value 4.0 to the socio-ecological transition

Development of a multidimensional conceptual model for job shop smart manufacturing scheduling from the Industry 4.0 perspective

[EN] Based on a scientific literature review in the conceptual domain defined by smart manufacturing scheduling (SMS), this article identifies the benefits and limitations of the reviewed contributions, establishes and discusses a set of criteria with which to collect and structure its main synergistic attributes, and devises a conceptual framework that models SMS around three axes: a semantic ontology context, a hierarchical agent structure, and the deep reinforcement learning (DRL) method. The main purpose of such a modelling research is to establish a conceptual and structured relationship framework to improve the efficiency of the job shop scheduling process using the approach defined by SMS. The presented model orients the job shop scheduling process towards greater flexibility, through enhanced rescheduling capability, and towards autonomous operation, mainly supported by the use of machine learning technology. To the best of our knowledge, there are no other similar conceptual models in the literature that synergistically combine the potential of the specific set of Industry 4.0 principles and technologies that model SMS. This research can provide guidance for practitioners and researchers¿ efforts to move toward the digital transformation of job shops.The research leading to these results received funding from the European Union H2020 Programme ,Belgium with grant agreements No. 825631 "Zero-Defect Manufacturing Platform (ZDMP) ", No. 958205 "Industrial Data Services for Quality Control in Smart Manufacturing (i4Q) " and 872548 "Fostering DIHs for Embedding Interoperability in Cyber-Physical Systems of European SMEs (DIH4CPS) ", from Grant RTI2018-101344-B-I00 funded by MCIN/AEI/10.13039/501100011033 and by "ERDF A way of making Europe" and the Regional Department of Innovation, Universities, Science and Digital Society of the Generalitat Valenciana entitled "Industrial Production and Logistics Optimization in Industry 4.0" (i4OPT) (Ref. PROMETEO/2021/065).Serrano-Ruiz, JC.; Mula, J.; Poler, R. (2022). Development of a multidimensional conceptual model for job shop smart manufacturing scheduling from the Industry 4.0 perspective. Journal of Manufacturing Systems. 63:185-202. https://doi.org/10.1016/j.jmsy.2022.03.0111852026